How Do I Calculate Internal Heat Transfer Rates in a Plate Chiller System?

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SUMMARY

The discussion focuses on calculating internal heat transfer rates in a plate chiller system used for cooling hot liquids. The user has gathered essential parameters, including thermal properties and mass flow rates, but struggles with the dynamic nature of temperature changes affecting heat transfer rates. Key formulas mentioned include Heat Transfer Rate = mass flow rate x Cp x Difference in Temperature and Heat Transfer Rate = convection coefficient x cooling area x Difference in Temperature. The user seeks clarification on applying the Log Mean Temperature Difference (LMTD) method in a system where temperatures vary over time.

PREREQUISITES
  • Understanding of heat transfer principles, specifically convection and conduction.
  • Familiarity with the Log Mean Temperature Difference (LMTD) method.
  • Knowledge of fluid dynamics, particularly mass flow rates and thermal properties.
  • Experience with lumped system analysis for convection coefficient calculations.
NEXT STEPS
  • Research the application of LMTD in systems with variable temperatures.
  • Explore the concept of quasi-steady state in heat exchangers.
  • Learn about advanced heat transfer calculations using Computational Fluid Dynamics (CFD) tools.
  • Investigate the effects of fluid residence time on heat transfer efficiency in plate chillers.
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Engineers, thermal system designers, and students in mechanical or chemical engineering focusing on heat exchanger design and optimization.

johnp909
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Hi There.

I'm currently working on a design project for school. Basically its a plate chiller which is lowered into a pot of hot liquid. The plates have channels in them thru which water will flow, the result being cooling of the hot liquid in the pot.

I've done a lot of research and reading in my fluid science book and I can't figure out the direction to go in my calcuations.

Here's what I know so far...

I have the specifics for the hot liquid. Thermal properties, mass volume, intended starting temperature and final temperature for the liquid etc. As well as a goal for the time that this process will take.

I know the total heat to be removed. Calculated that.

I know the heat transfer rate on the outside of the plates by convection. I calculated that using lumped system analysis and calculating coefficient of convection for a vertical plates. etc.

The thing that's got me crossed up is figuring out how to calculate the heat transfer rate inside the plate. I know the dimensions of the channels. At least as a starting point.

I understand that...

Heat Transfer Rate = mass flow rate x Cp x Difference in Temperature

and

Heat Transfer Rate = convection coefficient x cooling area x Difference in Temperature

The Thing that confuses me is that in this system the temperature of the hot liquid is changing over time as it's cooled this will slow the heat transfer rate. In addition the cooling fluid is raising temperature as it flows thru, therefore removing less heat at the end then at the begining.

It seems like LMTD only deals with constant inlet and outlet temperature situations. This seems different to me.

Thanks in advance of any advice or guidance. John.
 
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If the fluid residence time is short in the heat exchange is short, you can still assume quasi steady state and employ the LMTD.
 

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