How Do I Calculate the Height and Diameter of My CSTR Reactor?

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SUMMARY

To calculate the height and diameter of a Continuous Stirred-Tank Reactor (CSTR), start with a tank diameter (D) and set the height to 1.5D. For optimal mixing, use a center-top-entering 45-degree pitched-blade turbine with a diameter of D/2, positioned D/2 from the bottom. Additionally, incorporate four vertical tank baffles, each 1.4D high and 0.1D wide, arranged at 90-degree intervals around the tank's periphery. These specifications enhance mixing efficiency, particularly for gas-liquid and liquid-liquid mixtures.

PREREQUISITES
  • Understanding of CSTR design principles
  • Knowledge of mixing technologies and equipment
  • Familiarity with fluid dynamics and viscosity concepts
  • Experience with reactor design calculations
NEXT STEPS
  • Research "CSTR design guidelines" for detailed specifications
  • Explore "mixing efficiency in reactors" to optimize performance
  • Learn about "baffle design in stirred tanks" for improved agitation
  • Investigate "viscosity effects on mixing" in chemical processes
USEFUL FOR

Chemical engineers, process designers, and anyone involved in reactor design and optimization will benefit from this discussion.

princessme
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I have obtained the volume of my CSTR, how do I calculate the height and diameter of it? Is there a certain ratio to adhere to for better mixing? Tried reading up the rules of thumbs but no info on that. Tried searching other books too but to no avail.
 
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princessme said:
Is there a certain ratio to adhere to for better mixing?
Slurry? Viscosity is high? Low? Gas-liquid mixture agitation? You might get ideas from searching some specific mixing problems.
 
Bystander said:
Slurry? Viscosity is high? Low? Gas-liquid mixture agitation? You might get ideas from searching some specific mixing problems.
Liquid-liquid mixture agitation, for production of biodiesel through esterification/transesterification.
 
I'd start with tank diameter D and height 1.5D, with one center-top-entering 45o pitched-blade turbine of diameter D/2 located a distance D/2 from the bottom. Add 4 - 1.4D high, 0.1D wide vertical tank baffles at 90o around the tank periphery.
 

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