How Do I Determine the Minimum Thickness for a PVC Board?

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SUMMARY

The discussion focuses on calculating the minimum thickness required for a PVC board, specifically unplasticized rigid polyvinyl chloride (uPVC), to ensure it can support various mounted items without sagging or breaking. The allowable flexural stress for uPVC is established at 18 MPa, and the required thickness can be calculated using the formula t = 0.50(P^0.5), where P represents the total weight in Newtons. Additionally, the midspan deflection can be determined with the equation y = 224.0*P/(t^3), indicating that deflection is likely to be the governing factor in design considerations.

PREREQUISITES
  • Understanding of flexural stress and its application in material science.
  • Familiarity with the properties of unplasticized rigid polyvinyl chloride (uPVC).
  • Basic knowledge of load calculations and unit conversions (N to kg).
  • Ability to apply mathematical formulas for structural analysis.
NEXT STEPS
  • Research the mechanical properties of uPVC, including flexural modulus and density.
  • Learn about structural analysis techniques for beams and boards under load.
  • Explore software tools for simulating material stress and deflection, such as ANSYS or SolidWorks.
  • Investigate alternative materials and their properties for similar applications.
USEFUL FOR

This discussion is beneficial for engineers, designers, and hobbyists involved in projects requiring structural integrity assessments of PVC materials, particularly those working with unplasticized rigid polyvinyl chloride (uPVC) in construction or DIY applications.

anonME
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Right now I am working on a small project. I have a board (made of PVC) that is nearly 3ft long (1ft wide) and supported on each end. Mounted to the board will be various items. To save money and weight I am looking to calculate the minimum thickness I need so that the board can support everything and remain rigid without snapping/sagging/breaking.

Unfortunately I am a little rusty from my college days in regards to how to calculate this.

Any tips or help would be greatly appreciated.
 
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anonME: If this is unplasticized, rigid polyvinyl chloride (uPVC), I guess you could assume the allowable flexural stress is Sfa = 18 MPa, at room temperature. Therefore, I guess you could compute the required thickness of your specified board (stress-wise) using t = 0.50(P^0.5), where t = board thickness (mm), and P = total weight, in units of Newtons (N), of objects placed on board.

You can include 60 % of the board self weight in parameter P. uPVC density is rho = 1400 kg/m^3.

I think uPVC flexural modulus of elasticity is Ef = 2800 MPa. Therefore, your board midspan deflection, in mm, would be, y = 224.0*P/(t^3), where P = total applied load (N), as defined above, and t = board thickness (mm).

Both of the above equations apply only to the specific dimensions and material given in post 1.

Using the above equations, I currently think you might find that deflection governs over stress.
 
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