How Do Levenspiel Plots Determine CSTR Volume for Increasing Reaction Rates?

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SUMMARY

The discussion focuses on the application of Levenspiel plots to determine the necessary volume of a Continuous Stirred-Tank Reactor (CSTR) when the reaction rate increases with conversion. The key takeaway is that the area representing the required reactor volume is the orange box on the plot, calculated using the formula \(\frac{F}{-r} \times X\). The confusion arises from distinguishing between the areas under the curve for increasing versus decreasing reaction rates, particularly when aiming for a conversion of X = 0.5 or X = 0.15.

PREREQUISITES
  • Understanding of Levenspiel plots and their application in chemical engineering.
  • Familiarity with Continuous Stirred-Tank Reactor (CSTR) design principles.
  • Knowledge of reaction kinetics and how reaction rates vary with conversion.
  • Basic geometry to interpret areas under curves in graphical representations.
NEXT STEPS
  • Study the derivation and application of the formula \(\frac{F}{-r} \times X\) in reactor design.
  • Explore case studies involving CSTRs with increasing reaction rates.
  • Learn about the implications of reaction rate behavior on reactor sizing and efficiency.
  • Review graphical interpretation techniques for Levenspiel plots in various reaction scenarios.
USEFUL FOR

Chemical engineers, process design specialists, and students studying reactor dynamics will benefit from this discussion, particularly those focusing on CSTR design and reaction kinetics.

gfd43tg
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Hello,

I am having some difficulty with levenspiel plots, in particular when dealing with a CSTR and when the reaction rate is increasing with conversion. I will give an example plot to demonstrate my point.

Assume we are trying to find the volume of a CSTR necessary to reach a conversion of X = 0.5, with the levenspiel plot given below

What I wonder, is how do I figure out what area should be taken, and why? I initially thought it would be the one in green, but I am missing something important here as far as how to use the levenspiel plot. When it is the other way around (reaction rate is decreasing with temperature), I can figure it out usually, but I seem to be missing something subtle.
 

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This problem raises more questions yet still, what if X = 0.15? That is 0.15*400,000 = 60,000 m^3. Does that mean this reactor needs to be larger to have less conversion?
 

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From that page, when it is normal plots (i.e. slope is up with X increases) I am good. It's only for the very specific case I gave that I am having some trouble. Why is it that it is the orange box, and not the green box for the area?
 
Maylis said:
From that page, when it is normal plots (i.e. slope is up with X increases) I am good. It's only for the very specific case I gave that I am having some trouble. Why is it that it is the orange box, and not the green box for the area?
You need to find \frac{F}{-r}\times X. Geometrically (on the graph), that's the area of the orange box.

Chet
 
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