How do you create pitted corrosion on steel with acid?

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Discussion Overview

The discussion revolves around methods for creating pitted corrosion on steel using acid, exploring various acids and conditions that may expedite the corrosion process. The context includes practical applications for antiquing and artistic purposes, with a focus on achieving results in a relatively short time frame.

Discussion Character

  • Exploratory
  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • One participant inquires about effective acids for creating corrosion on steel, noting that phosphoric acid may not be suitable.
  • Another participant mentions that iron boilers can pit quickly, suggesting that the time frame for corrosion can vary based on factors like water hardness and treatments.
  • A later reply emphasizes that high temperatures, moisture (preferably with salt or sea water), and access to fresh air can accelerate the corrosion process.
  • There is a suggestion that while more corrosive chemicals may exist, the participant does not have specific alternatives in mind, highlighting the complexity of corrosion as an electrochemical process rather than just surface dissolution.

Areas of Agreement / Disagreement

Participants express varying opinions on the effectiveness of different acids and methods for achieving pitting in steel. There is no consensus on a specific acid or method, and the discussion remains open to exploration of alternatives.

Contextual Notes

The discussion does not resolve the effectiveness of specific acids or the exact conditions required for optimal corrosion. Factors such as the material structure of the steel and the specific environmental conditions are acknowledged but not fully explored.

Who May Find This Useful

Individuals interested in metalworking, antiquing, or artistic applications involving corrosion techniques may find this discussion relevant.

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Hi there,

Wondering if anyone knows how to create pitting in steel with acid as the only method I know takes about 20 years and burying steel in the ground, not very ideal so was looking towards acid as I've heard of other people using it as an oxidizing agent to create corrosion on steel but have never found the recipe or what they used to create the corrosion. I've got some phosphoric acid but the internet says that's not very good at corroding steel.

I know there's tons of acids out there so was hoping that somebody on here would know which one is best at corroding steel.

Many Thanks
 
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You want it in less than twenty years? Iron boilers pit fairly quickly, can't give you time to mean pit dimensions as a function of water hardness or treatments. Hibachis and other cast iron barbecue grills pit in a matter of maybe one or two seasons. What time frame are you looking to achieve? This is for antiquing, or artistic purposes?
 
Bystander said:
You want it in less than twenty years? Iron boilers pit fairly quickly, can't give you time to mean pit dimensions as a function of water hardness or treatments. Hibachis and other cast iron barbecue grills pit in a matter of maybe one or two seasons. What time frame are you looking to achieve? This is for antiquing, or artistic purposes?

More antiquing than artistic and was hoping for the steel to pit as quickly as possible, ideally a week as it'll be on multiple objects but can be between a month or two, depending on how many objects are going at the same time.
 
Bystander is definitely right about high temperature speeding up the process. Keeping it hot, wet (preferably wet with sea or salt water) and with access to the fresh air is the most obvious approach.

I am not saying there are no faster alternatives using some more corrosive chemicals, but nothing obvious comes to mind. I mean - if you put it in the acid, effect will be different, as corrosion is not just a dissolution on the surface, it is more about electrochemical cells developing on the surface and to some effect following material structure.
 

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