How much torque would be on the motor?

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Discussion Overview

The discussion revolves around the torque requirements for a DC motor intended to assist in the movement of a human arm at the elbow joint. Participants explore calculations related to torque, the suitability of a specific motor, and the potential need for gearboxes or alternative motor types.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Exploratory

Main Points Raised

  • One participant calculates the torque needed for the motor, estimating it to be 5.89 Nm based on the weight of the forearm and hand, and questions the adequacy of a motor rated for 0.55 kg.cm.
  • Another participant suggests that a gearbox may be necessary to meet the torque requirements, indicating that the motor's torque alone is insufficient.
  • A later reply speculates that the motor's torque rating might refer to the shaft's load torque without the gearbox, implying that the gearbox could increase the effective torque.
  • One participant reiterates the torque calculation and questions whether the arm should perform additional tasks, such as lifting objects.
  • Another participant warns that the motor shown is likely undersized for the stated torque requirements and recommends searching for a motor/gearbox combination that can provide 6 N-m of torque, while also considering power output and speed.

Areas of Agreement / Disagreement

Participants generally agree that the motor in question may not meet the torque requirements, but there is no consensus on the exact specifications needed or the best approach to achieve the desired performance.

Contextual Notes

Participants express uncertainty regarding the torque ratings of the motor and the implications of using a gearbox. There are also unresolved considerations about the power output and speed necessary for the application.

Temeraire
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I would like to make a project where a dc motor will help the movement of a human arm. The motor will be at the elbow, the stationary part will be attached to the upper arm, and the moving part will be attached to the forearm, so the motor will help to rotate the forearm at the elbow.

I think the biggest torque will be when the forearm is parallel with the ground, so my calculation is something like this:
My forearm+hand+a little weight(aluminium structure, etc): m=3kg.
Gravitational acceleration: g=9.81 m/s2
The arm is a distributed load, for now let's say it is evenly distributed and the center mass is at halfway of the forearm: from the elbow it's s=20 cm=0.2m

So the Torque would be: T=3*9.81*0.2=5.89Nm.
Or going with the kg.cm: 60kg.cm.

I got a recommendation to choose a motor, for example this: https://media.digikey.com/pdf/Data%20Sheets/Seeed%20Technology/108990007_Web.pdf
But it says that the load torque is 0.55 kg.cm, so if my calculations are correct i would need hundred times more torque, which seems odd to me.

do you have any idea what i am missing, or calculating wrong?
 
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If you want to use that motor you'll need a gearbox, the motor's torque without the gearbox is just a piece of the puzzle. The alternative would be to use a direct-drive DC brushless motor with the rated torque but that might require higher-cost components.
 
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Mech_Engineer said:
If you want to use that motor you'll need a gearbox, the motor's torque without the gearbox is just a piece of the puzzle. The alternative would be to use a direct-drive DC brushless motor with the rated torque but that might require higher-cost components.
The motor itself has a built in gearbox with a worm gear (i will attach a picture). Could it be that they mean the dc motor's shaft's load torque by the 0.55 kg.cm without the gearbox? So with the gearbox it becomes much larger?
 

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Temeraire said:
I think the biggest torque will be when the forearm is parallel with the ground, so my calculation is something like this:
My forearm+hand+a little weight(aluminium structure, etc): m=3kg.
Gravitational acceleration: g=9.81 m/s2
The arm is a distributed load, for now let's say it is evenly distributed and the center mass is at halfway of the forearm: from the elbow it's s=20 cm=0.2m

So the Torque would be: T=3*9.81*0.2=5.89Nm.
Or going with the kg.cm: 60kg.cm.
Do you want this arm to do anything besides moving? Lift an object, for example...?
 
russ_watters said:
Do you want this arm to do anything besides moving? Lift an object, for example...?
I would be more than happy if in the first round i could make it work with just the arm (without any external object to lift).
 
The motor you've shown is way undersized for the requirements you've stated, I recommend doing some more searching to find a motor/gearbox combination which provides the torque specification of 6 N-m.

You'll also need to consider expected power output and speed- you may be able to find a small motor with large reduction gearbox that meets the torque requirements, but would take minutes to move 90 degrees. You're going to need a motor with a combination of enough torque and reasonable speed/power output for your application.
 
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