How to Calculate how much a column buckles?

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SUMMARY

This discussion focuses on calculating the deformation of 3D printed TPU columns under compressive forces. The user seeks to determine the new dimensions of the columns based on material properties and applied loads, moving beyond Euler's equation, which only provides critical buckling force. A postbuckling analysis is essential, requiring the large-deflection beam equation as detailed in "Theory of Elastic Stability" by Timoshenko and Gere. Utilizing finite element analysis software like ANSYS or ABAQUS is recommended for nonlinear analysis to accurately model the behavior of the columns under load.

PREREQUISITES
  • Understanding of Euler's equation and its limitations in buckling analysis
  • Familiarity with postbuckling analysis and large-deflection beam equations
  • Knowledge of finite element analysis (FEA) principles
  • Experience with CAD software for modeling and simulation
NEXT STEPS
  • Study the large-deflection beam equation for postbuckling analysis
  • Learn how to perform nonlinear analysis using ANSYS or ABAQUS
  • Research the impact of end support conditions on buckling behavior
  • Explore case studies on postbuckling behavior of columns in engineering literature
USEFUL FOR

Engineers, material scientists, and designers working with structural analysis and 3D printed components, particularly those focused on optimizing column performance under load.

Quietrabbit
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TL;DR
How to Calculate how much a column buckles. Ie horizontal measurement and new vertical length based on force applied.
I’m am looking for how to calculate the new horizontal and vertical “size” of a column based on the material and how much force is applied from the top/ends.
I have 3D printed TPU pillars that are made to compress and mold to a shape, but I am trying to figure out how much they will compress since that effects the shape I CAD. (I don’t want to trial and error the prints).
I have already looked into eulers equation but that seems to only give me the critical force which I know I am well past.
 

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How are the end connections to the columns made?
That will determine the type of curve and the final chord length.
 
You will need to perform a postbuckling analysis which requires solving the large-deflection beam equation. An example of this can be found in Section 2.7 in "Theory of Elastic Stability" by Timoshenko and Gere. If their example does not match yours, you can try a search on postbuckling of beams.

If you have access to finite element analysis software with nonlinear analysis capability (e.g., ANSYS or ABAQUS), you could try doing your own analysis for your case.
 
The Euler equation predicts the force to buckle the column. That force, as alluded to by @Baluncore, is very dependent on the end support conditions. Your sketch shows simple supports, AKA pinned ends. Note that the Euler equation only applies to elastic buckling. Elastic buckling is when the column pops back to its starting shape after the load is removed.

After buckling, the force on an Euler column is roughly constant as the displacement increases. Two different search criteria that found good information are euler column constant force spring and post buckling euler columns. A good hit is this one: https://www.researchgate.net/figure...-spring-The-example-shown-here_fig1_349575713. One figure from that paper that shows this is:
Euler spring.jpg

That paper also has some references that look good.
 
I have encountered a vertically oriented hydraulic cylinder that is designed to actuate and slice heavy cabling into sections with a blade. The cylinder is quite small (around 1.5 inches in diameter) and has an equally small stroke. The cylinder is single acting (i.e. it is pressurized from the bottom, and vented to atmosphere with a spring return, roughly 200lbs of force on the spring). The system operates at roughly 2500 psi. Interestingly, the cylinder has a pin that passes through its...

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