How to Calculate when A Roll Back Would Occur on a Ski Lift

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SUMMARY

This discussion focuses on calculating the conditions under which a ski lift may experience a rollback due to a loss of friction between the haul rope and the bull wheel. Key factors include the friction coefficient of the bull wheel's rubber lining and the tension in the cable, which is influenced by the load on the chairs. The ski lift in question has 169 chairs, with 82 loaded at a time, and an average weight of 137 pounds per person. It is concluded that a rollback is more likely to occur from improper brake application rather than solely from friction loss.

PREREQUISITES
  • Understanding of friction coefficients and their impact on mechanical systems
  • Basic principles of tension in cables and their relationship to load
  • Knowledge of ski lift mechanics, specifically bull wheel operation
  • Familiarity with the concept of torque and its relevance in lift operations
NEXT STEPS
  • Research the friction coefficient of rubber materials used in bull wheels
  • Study the mechanics of ski lift tension and load distribution
  • Learn about the principles of torque and its calculation in mechanical systems
  • Investigate safety protocols for ski lift operations, particularly brake systems
USEFUL FOR

Engineers, ski lift operators, and safety inspectors who are involved in the design, operation, and maintenance of ski lifts, as well as those interested in the physics of mechanical systems.

Chairliftop
Hello!

First off, here is a video of what a roll back is:

Here's my question:

How could I determine how much of a load the lift is carrying for there to be a loss of friction between the haul rope (the cable) and the bull wheel (the main wheel at both the top and bottom terminals), causing the lift to run backwards?

Here's my attempt:

I know I am going to have to find the friction coefficient between the rubber lining of the bull wheel and the haul rope.

The chairlift I am talking about has the following:

- 169 Chairs (82 are loaded at one time)
- Each chair has a 6 person capacity
- Assuming the average person weights 137 pounds

Besides that, I need help figuring out when a roll back would occur due to a loss of friction between the rope and the bull Wheel! Help!

Note: I have never taken physics before, so an explanation in basic terms would be great!

Thanks!
 
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The maximum frictional torque available should be proportional to the tension in the cable. That increases as the payload increases. So it is not apparent that merely overloading the chairs should lead to such a failure. More likely, it would lead to snapping the cable or toppling a support.
The frictional torque needed is proportional to the difference between the tensions in the cable on the two sides of the bull wheel.
The tension added to the cable when the load on a chair increases depends on the angle between the cable on the uphill side and the cable on the downhill side of the chair. If the cable is initially too slack, the chair hangs low and the weight on the chair doesn't add so much tension. That is how I can imagine getting a rollback in normal operation.
In the video, I did not understand the details, but it sounds like the rollback occurred because the wrong brake was applied, not because the frictional contact with the bull wheel failed.
 

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