How to Design Threads to Induce Specific Stress?

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Discussion Overview

The discussion centers on the design of threaded screws to induce specific stress on a cylindrical structure, similar to a threaded car jack. Participants explore the relationship between stress, force, and thread design parameters, seeking guidance on calculations and design principles relevant to their application.

Discussion Character

  • Technical explanation
  • Exploratory
  • Debate/contested

Main Points Raised

  • One participant seeks advice on designing threads to achieve a specific stress, mentioning a cylindrical structure with four parallel threads.
  • Another participant suggests using the equation stress = force / tensile stress area to determine necessary thread dimensions, questioning if iterative selection of force values is needed.
  • A different participant proposes treating the thread as an inclined plane for calculations, expressing confusion about the application of the design.
  • One contributor explains that stress and strain are related, emphasizing the importance of thread pitch in determining strain and estimating stress, while advising to choose a thread diameter that exceeds expected maximum stress.
  • Participants share links to resources that may assist in modeling and understanding thread design.

Areas of Agreement / Disagreement

Participants express varying levels of understanding and expertise regarding thread design, with some uncertainty about the calculations involved. There is no consensus on a definitive approach or solution, and multiple viewpoints on the design considerations remain present.

Contextual Notes

Limitations include potential missing assumptions about material properties, the need for clarity on the definitions of stress and strain, and unresolved mathematical steps in the design process.

bonzai
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Hi all,
I would like to know how to design a thread/screw to induce a specific stress on an object. What I have in numerical data is the stress itself that is required.
The application is very similar to that of a threaded car jack. By turning the thread, it will lift up the load that was placed on the jack. In my case, what I have is a cylindrical structure with 4 threads (which I need to design) placed parallel and symmetrically around the cylinder. These threads will be strapped onto the cylinder so that by turning a nut on each of the threads, it will put the cylinder into tension and eventually stretch it apart.
I would like to know if anyone here is familiar with such thread design to get me started on this project.
I apologize for the poor explanation as it is quite difficult without a visual diagram.

Thank you!
 
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Thank you for the welcome,
I have actually browsed through the link you provided and it is still not clear to me as all I see are formulas.
To those familiar, correct me if I'm wrong but as I see from a machine design textbook, it seems to me I must use the equation stress = force / tensile stress area of the threaded rod. This is where I am a bit thrown off, so if I have the stress already and I want to find the tensile stress area in order to find the diameters of thread that I want, do I need to randomly select a value of force and keep iterating until I come to a certain thread diameter suitable for my application?
 
I see what you mean now. I'm afraid that I know nothing about the subject. The best that I can think of is that you just treat the thread as an inclined plane and use whatever calculations are appropriate to that.
Your mention of having the thread "strapped on" to the cylinder really puzzles me.
Anyhow, I've about outlived my usefulness. I hope that someone else can be of more help. Meanwhile, perhaps the following can be of assistance in modeling your device:
http://www.thingiverse.com/thing:8793
 
Thanks for the reply and model Danger.
Anyone else know how to design threads?
 
What you are looking to design is basically what Instron (and similar companies) have designed. Stress and Strain go pretty well hand in hand, and what you are going to be doing is imparting a stress on the cylinder by way of strain. Really, all you need for this is the pitch of the thread so that you can determine how much rise you get per turn. if you get 2 mm per turn, you can determine how much strain you've imparted on the object and from that calculate the stress (more like estimate closely, since you'll need the modulus of elasticity).

Pick your thread diameter for well above the maximum stress the thing is expected to experience. You'll want to balance the size of the rod with the thread pitch angle. You want a nice thick piece of metal so it doesn't snap (and also because you don't want your stretching device to stretch itself! That would throw off everything) but you also want a shallow pitch so that you can control the accuracy of the strain being applied.

Edit:
These may help:
http://staff.fit.ac.cy/eng.la/AMEM316/MDESIGN%20Power%20Screw.pdf
Link 2
 
Last edited by a moderator:
That was of great help, thank you Travis King and Danger !
 

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