How to make a custom UPS using an old PC power supply and 18650 batteries?

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Discussion Overview

The discussion revolves around the construction of a custom uninterruptible power supply (UPS) using an old PC power supply and 18650 batteries. Participants explore the technical aspects of battery configuration, safety concerns, and potential solutions for powering devices like modems and routers.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • The original poster (OP) seeks guidance on creating a mini-UPS using 18650 batteries and an old PC power supply, expressing uncertainty about ensuring the required current for their devices.
  • Some participants caution about the dangers of battery projects, highlighting risks such as battery explosions and heat buildup, suggesting that limiting battery size could be a safety measure.
  • One participant recommends using off-the-shelf components, such as a DC UPS controller and a lead acid battery, to simplify the project and enhance safety.
  • Another participant clarifies the 4s2p battery configuration, explaining that it consists of two sets of four batteries in series connected in parallel, which effectively doubles the available current.
  • There is a discussion about the relationship between mAh and battery configuration, with one participant explaining that having more batteries in parallel increases the total energy capacity.
  • Some participants express frustration with perceived commercial motives in the suggestions provided, questioning the intent behind recommendations.

Areas of Agreement / Disagreement

Participants express a mix of caution regarding safety and technical curiosity about the project. There is no consensus on the best approach, and differing opinions on the safety and feasibility of the proposed UPS design remain unresolved.

Contextual Notes

Participants mention the importance of treating batteries carefully to avoid hazards, but specific safety protocols or detailed calculations regarding battery capacity and configuration are not fully explored.

Who May Find This Useful

Individuals interested in DIY electronics, battery-powered projects, and those looking to understand the complexities of building a custom UPS may find this discussion relevant.

ghowriter
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Yes, this is a question. I already converted an old PC power supply (350 Watt) to replace the bower bricks for my Internet modem and router. What I would like to do now is install a 2-3 hour mini-UPS in the mix so I can remove it from my computer's UPS.

I have spent days online scouring the web for info on this. I've learned a bit but truth be told, most posts on this topic detail how to build a router UPS but limit the output amps. My modem (Motorola MB8600) adapter outputs 12 v 2.5a and my router's is 12v 5a. This was not an issue for the PC power supply as it was a single rail with 20a available.

Most laptops batteries are 6 cell (18650) and run for between 2 to 3 hours. I assume I would use between 4 to 12 cells here. What I don't know and can't seem to find is how do I ensure the amps required by each device. I want to keep my batteries in groups of 4 because my protection circuit boards each protect 4 cells.

I understand that unless I use a DC to DC step up circuit, 4 batteries in series would provide the 12v (4x3.7=14.8) and, if my understanding is correct, the mAh would be what one battery is (my batteries are recycled from laptop batteries and I've yet to determine their capacity) which, ideally, is 24mAh but may be as low as 1350.

So I read that most laptop batteries are 6 cell and use a standard of 4s2p. I do not understand this. I know it's 4 batteries in series and 2 in parallel, but how would this configuration double the mAh?

So, there it is. Comments, hints, tips, tricks are all welcome.

Thank you for your time.
 
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When it comes to battery powered projects (especially if you are not a battery and power supply expert), it's best to use as much off-the-shelf stuff as possible.

Consider using this DC UPS controller and maybe a good-size lead acid car battery:

https://www.powerstream.com/12V-backup.htm

1610387598928.png
 
Should have know someone would try to sell something rather than help. Please delete my account, I won't be returning.
 
Don't be silly. The 4s2p means two complete 4s batteries in parallel. So 14.8V at twice the amps. But these batteries must be treated carefully or you will create a fire.
 
ghowriter said:
Should have know someone would try to sell something rather than help.
LOL, yeah, I own a lot of stock in PowerStream (well, and Google, which helped me find the product).

We are trying to help you to avoid setting your house on fire, among other things.
 
Last edited:
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ghowriter said:
but how would this configuration double the mAh

mAh for a fixed voltage is a unit of energy. Twice as many batteries in parallel, twice as much energy.
 
OP seems to be gone. Closed.
 

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