How to modify a rotary pencil sharpener to sharpen off-center leads?

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SUMMARY

The discussion focuses on modifying rotary pencil sharpeners to address the issue of off-center pencil leads resulting in uneven sharpening. Users suggest that the misalignment occurs due to the pencil lead being off-center, which is exacerbated by the sharpener's design. A proposed solution involves using a guide sleeve to keep the pencil centered and parallel during sharpening. Additionally, users recommend initially shaving off a sliver of wood from the side opposite the lead to help align the pencil with the cutter axis.

PREREQUISITES
  • Understanding of rotary pencil sharpener mechanics
  • Familiarity with pencil construction and lead alignment
  • Basic woodworking skills for modifying pencil shapes
  • Knowledge of tool safety when using knives for adjustments
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  • Research designs for guide sleeves in pencil sharpeners
  • Explore techniques for modifying pencil shapes for better sharpening
  • Investigate the mechanics of rotary sharpeners and cutter alignment
  • Learn about different pencil lead types and their impact on sharpening
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This discussion is beneficial for hobbyists, educators, and anyone interested in improving the functionality of rotary pencil sharpeners, particularly those dealing with off-center leads in inexpensive pencils.

Stephen Tashi
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TL;DR
Suggest ways to modify a rotary electric pencil sharpener so it sharpens pencils whose leads are off center without leaving a sliver of wood along the lead.
When inexpensive pencils are sharpened in rotary pencil sharpeners, the result is often a pencil point that has a long sliver of wood running along one side of it. I think this is due to the pencil lead being off center in the pencil. Turning the pencil while sharpening it usually doesn't fix the problem. (I don't understand why.)

How could I modify an electric pencil sharpener so it would not leave the sliver of wood along the point? I wouldn't mind having to turn the pencil as I sharpened it, if that was required.
 
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Once the cone is established by the initial sharpening the subsequent sharpening is self centering. Turning the pencil during the first time in may help. The pencil lead/wood assembly is done by machine and is centered pretty well.
The sharpener is usually set for multiple sizes of pencil and has a large bore with a smaller hole matching the pencil covering the front. This can act as a lever transferring any side load into misalignment with the cutters.
A guide sleeve keeping the pencil centered and parallel should eliminate the problem. This also limits how short the pencils can get.
 
Stephen Tashi said:
I think this is due to the pencil lead being off center in the pencil.
Before a solution can be found, I think you'd have to determine if this is indeed the cause.

If it is, and the lead is actually off-centre, I suggest trying this:

Take a knife and cut a sliver or two off the side where the lead is farthest from the outside.
When you insert the pencil, it should slip into the cone off-centre, so the rotation axis of the cutters will (ideally) line up with the off-centre lead:

1571412614626.png


This will only help initially. As Torbert points out, the next time you sharpen it, the body of the pencil will self-centre, and you'll be back to the same problem. Unless, I suppose, you repeat the sliver shaving each time.
 

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