How to specify carbon fibre material properties in ANSYS ACP

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SUMMARY

This discussion focuses on specifying carbon fibre material properties in ANSYS ACP for a Formula Student racecar wheel design. Key properties required include Young's Modulus in the x, y, and z directions, as well as Poisson's Ratio and Shear Modulus in the XY, YZ, and XZ directions. It is established that carbon fibre exhibits highly directional material properties, and users are advised to consult suppliers for specific engineering data. Additionally, ANSYS supports layered composite elements for modeling orthotropic materials, which is crucial for accurate simulations.

PREREQUISITES
  • Understanding of carbon fibre material properties
  • Familiarity with ANSYS ACP (ANSYS Composite PrepPost)
  • Knowledge of composite material analysis techniques
  • Basic principles of Finite Element Analysis (FEA)
NEXT STEPS
  • Research carbon fibre suppliers for detailed engineering data
  • Learn about layered composite element modeling in ANSYS
  • Study the effects of fiber orientation on material properties
  • Explore the ANSYS documentation on orthotropic materials
USEFUL FOR

Engineering students, composite material researchers, and professionals involved in the design and analysis of carbon fibre components in automotive applications.

Jason Clark
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Hey there, my honours year thesis is on the design and analysis of a carbon fibre wheel for a Formula Student racecar. However, I am unable to obtain carbon fibre material properties to input into the Engineering Data section. I am required to specify the Youngs Modulus in the x, y and z directions and the Poisson's Ratio and Shear Modulus in the XY, YZ and XZ directions. However, I cannot find any data for carbon fibre that specifies these properties in each direction - all I can find is a single tensile modulus value for the fibre. Does anyone know how to find these properties in each direction for carbon fibre?

Many thanks
Jason
 
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Hi Jason,

Like any "fiber", carbon fiber material is going to be highly directional in its material properties. In fact, a quick glance online shows that you can buy carbon fiber with different fiber arrangements: http://oribimanufacturing.com/uni-directional-vs-woven/. I'm guessing you'll want to orient your fibers along the radius of the wheel, and have it configured in a primarily tensile stress configuration? If you're doing this, maybe you can still get meaningful information out of your simulations by putting the fiber tensile strength in for one of the young's modulus dimensions, and just putting something much lower than real life (factor 100) in the other directions. If it ends up yielding in those weak directions, you'll have to figure things out more precisely, but if not then you know you're in the clear.

If you know how you want your fibers oriented, I would find a supplier and bug them for the engineering data.
 
Composite materials are modeled in ANSYS using layered composite elements, which take as inputs the orthotropic material properties of the layers, as well as the number of layers and the orientation of each layer. This is a fairly well-developed type of analysis and most FEA packages will support some form of orthotropic material and/or composite material analysis.

There is some more reading here on the subject of composites in ANSYS: https://support.ansys.com/staticass...s/Composites and ANSYS Composite PrepPost.pdf
 

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