I want to make brushless motor.

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    Brushless Motor
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Discussion Overview

The discussion revolves around the design and specifications for creating a brushless outrunner motor, focusing on the required power and torque for a specific size and speed. Participants explore material considerations and efficiency factors related to motor performance.

Discussion Character

  • Technical explanation, Conceptual clarification, Debate/contested

Main Points Raised

  • One participant inquires about the desired torque output of the motor.
  • Another participant questions the material choice for the outrunner, emphasizing the need for sufficient tensile strength to withstand the operational conditions at 12,000 RPM and a 25 cm diameter.
  • A participant notes that the power required will depend on the load, suggesting that if the motor does not draw power under load, it may indicate inefficiency.
  • Concerns are raised about calculating no-load power, highlighting the complexities involved due to various losses such as winding resistance, eddy currents, and air drag.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the specific power requirements or the material considerations, indicating multiple competing views and unresolved aspects of the motor design.

Contextual Notes

Limitations include the lack of specific load conditions, assumptions about efficiency, and the complexities in calculating power losses in the motor.

balraj
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Sir, I want to make a brushless motor out runner type. Body is 2.5 thick with 25 cm outer dia. It's weight is 25kg. Shaft of stator is 4cm in dia. How much watt is required for rotating this outer body at speed of 12000 rpms.
 
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How much torque would you like the motor to produce?
 
Of what material will that "out runner" be made? Have you checked it has tensile strength to stay together at 12,000 RPM and 25 cm OD ?
 
The load will normally determine the power drawn. If it doesn't then the motor probably isn't very efficient.

The no load power will depend on losses in the motor and these are hard to calculate. They include losses due to winding resistance, eddy currents and air drag.
 

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