Large Ice Mold (taming the beast)

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Discussion Overview

The discussion revolves around the challenges of using an ice mold that bulges during the freezing process, affecting the design of the final product. Participants explore various methods to mitigate this issue, including filling strategies and material considerations.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant describes the problem of bulging in the middle of an ice mold when filled with water and frozen, seeking advice on how to prevent this issue.
  • Another suggests stirring the water to ensure uniform temperature before freezing and supports the idea of filling the mold in stages.
  • A participant shares their experience with the two-phase filling approach, noting mixed results regarding bulging and questioning the impact of the initial water layer's thickness.
  • One suggestion involves using a tapered plug or a bottle of water with antifreeze in the center of the mold to create a strong ice structure around an empty core, which may help manage expansion.
  • Another participant inquires about the material of the mold, asking whether it is conductive or insulative, which could influence the freezing behavior.

Areas of Agreement / Disagreement

Participants express various strategies and experiences, but there is no consensus on the most effective method to prevent bulging, indicating that multiple competing views remain.

Contextual Notes

Participants mention the thickness of the mold material and the potential effects of using different types of water (distilled vs. tap) on the bulging phenomenon, but these factors remain unresolved in the discussion.

jeffulot42
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Hello all!

It has been some time since I've posted, but I have enjoyed several of the threads I've been following...

Anyway, I have a situation with ice, and I'm a comp-sci graduate from way back, not a physics person (wish I was), so I'm looking for help from someone more knowledgeable about ice and its behavior...

What we've got is an ice mold... When full it contains about a gallon of water with various contours...

When we freeze it, it bulges in the middle and causes undesired results to the "bottom" of the mold. I would not care if the open end (the top) was uneven, it's just that the bottom pushes out at the middle, and that's part of a design.

We've considered reinforcing the middle of the mold at the area is having its way with, but if there was another way to handle it it would be great...

I'm doing tests to see if I filled the mold only 1/3 of the way and freeze that first, then go back and add the rest and finish freezing that, would that prevent the push in that direction.

I'm also trying it with distilled vs. tap...

Any input is welcomed...

Thanks in advance.

S. Jeff
 
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You could try stirring it to make sure the temperature is uniform (obviously the stirring won't work once it's actually going solid).
Otherwise, your idea of doing a bit at a time sounds good.
 
Thank you for responding.

I will try both those ideas for sure... Sadly, each test takes 24 hours, hehe...

Do you think the partial-filled approach would create a barrier for the dreaded "push" from the rest of the water being filled?

Also, do you think tap water and distilled will bulge in different amounts?

Thanks again.

SJ
 
I tried the two phase approach.

One time it seemed to help, where it did not bulge out of the bottom of the mold.

Another time, even with distilled water, it did bulge a little.

I'm trying to determine if I put too much down the first pass, if that's what causes the bulge. I believe I had about two inches down, and this polypropylene container is quite thin... maybe 1mm.

I'm trying another test today with only about an inch for my starter layer. Once that freezes, I'll add the rest.

My hope is that the initial layer freezes without bulging, and creates a barrier for any bulging that direction when the rest of the water is added.

Does this make sense?

Can anyone suggest anything addition to what I'm trying?

J
 
Why not put a largish tapered plug of plastic - (or even a bottle of water with antifreeze in it - easy to empty and later to remove) in the centre of the mould for an initial freezing. This will produce a strong case of ice around an empty central core , which you can then fill with water. The outside should support the inside bit as it expands and the expansion will be upwards. Even better: you could bring the temperature of the water you will add to the central region to almost freezing before pouring it in.
 
I like the idea of partially filling the mold. Plus, is the mold made from a conductive (metal) or insulative (rubber) material?
 

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