Maintain constant Power in varying load

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SUMMARY

This discussion focuses on maintaining constant power in a heating resistor with a resistance of less than 100 ohms, which heats up to 300 degrees Celsius. The proposed method involves using a 1-ohm sense resistor (Rsense) in series with the load (RL) to measure current (IRL) and voltage (VRL) to calculate power. The user aims to adjust the current or voltage based on the difference between the setpoint power and the measured power to stabilize the resistor's temperature. The necessity of measuring both voltage and current across the resistor is emphasized to account for resistance changes due to temperature variations.

PREREQUISITES
  • Understanding of Ohm's Law and power calculations
  • Familiarity with microcontroller programming for control applications
  • Knowledge of temperature measurement techniques for resistors
  • Experience with circuit design involving operational amplifiers
NEXT STEPS
  • Research methods for implementing feedback control in heating elements
  • Learn about temperature sensors suitable for high-temperature applications
  • Explore operational amplifier configurations for accurate voltage and current measurement
  • Investigate microcontroller options for real-time power management
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Electrical engineers, hobbyists designing heating circuits, and anyone involved in thermal management of resistive loads will benefit from this discussion.

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how to maintain constant Power in varying load

Hi,

I'm having some questions about the way I could achieve to maintain the power in a resistor constant. My problem, is that the resistor is quite small (less than 100ohm at room temperature). When running, the resistor, a heating resistor, heats up to 300celcius.

So, the resistor change in function of the temperature. So, to maintain that temperature, I want to keep the power of the resistor constant.

I have some ideas to achieve this, but I have some misunderdstanding so I miss something.

Here is my mind :

RL = Resistor Load (heating resistor)


1. find IRL : adding an Rsense of about 1ohm serially with the RL. 1A = 1V on the ouput of the opamp
2. multiply the IRL with the VRL. Obtain Power 1W = 1V.
3. find delta Power (substract Power_Setpoint from Power (step2))
4. ? -> using (step 3) change the current or the voltage applied to the Rsense to obtain the perfect power.


I though to use a microcontroller to control this, but I was wondering some precision issues...

So, do somebody have some suggestions ?
Do some circuit do this ?
Am I doing this right ?

Thank you for your help
 
Last edited:
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I want to keep the power of the resistor constant.
The only way is to measure both the voltage and the current across the resistor.

So, to maintain that temperature,
The only way is to measure the temperature of the resistor. If the resistance of the resistor changes with temperature ( like all resistors ) one way is to measure, again, the voltage and the current across the resistor.
 

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