Maximum allowable current in a 12-gauge aluminum wire

Click For Summary
SUMMARY

The maximum allowable current for a 12-gauge aluminum wire is determined to be 15.5A, compared to 20A for 12-gauge copper wire, according to the National Electrical Code. This calculation involves determining the resistances of both copper and aluminum using their respective resistivities and cross-sectional areas. The resistivity of copper is 1.7 x 10^-8 ohm/m, while the resistance per unit length for aluminum is calculated to be 8.52 x 10^-3 ohm/m. The relationship between resistance and maximum current confirms that higher resistance results in lower maximum allowable current for wires of the same gauge.

PREREQUISITES
  • Understanding of electrical resistivity and resistance calculations
  • Familiarity with the National Electrical Code (NEC) standards
  • Knowledge of power calculations using formulas P=I²R and P=IV
  • Basic understanding of wire gauge measurements and specifications
NEXT STEPS
  • Research the resistivity values of different materials for electrical wiring
  • Learn about the National Electrical Code (NEC) regulations for wire sizing
  • Explore the impact of temperature on wire resistance and current capacity
  • Study the differences in electrical properties between copper and aluminum wiring
USEFUL FOR

Electrical engineers, electricians, and students studying electrical systems who need to understand wire current capacity and material properties for safe and effective wiring practices.

yanyin
Messages
20
Reaction score
0
Aluminum wiring has sometimes been used instead of copper for economy. According to the National Electrical Code, the maximum allowable current for 12-gauge copper wire with rubber insulation is 20A. What should be the maximum allowable current in a 12-gauge aluminum wire if the power per unit length delivered to the resistance in the aluminum write is the same as that delivered in the copper wire?
Please help me to figure out the steps. the answer is 15.5A.
 
Physics news on Phys.org
Although I am late with an answer for the original author someone might benefit.
You need to calculate the respective Resistances for Copper and Aluminium using their resistivities. The problem also stated that the wire was 12 gauge- I found the xs Area to be 3.310 x 10^-6 m2 (looked this up on internet) and the Power used by each wire to be equal while the Imax for the copper wire was 20A.
Starting with Copper the resistivity is 1.7 x 10^-8 ohm/m.
Using the formula R/l= resistivity/ xs Area I found that R/l= 5.14 x 10^-3 ohm/m
The using V=IR I found V= 1.03 x 10^-1 V.
Calculate the Power using P=I2R or P=IV you get 2.056W.

Next work out the copper story by firstly finding the R/l= 2.82 x 10^-8 ohm.m/ 3.310 m2
and that works out to be 8.52 x 10^-3 ohm/m.
Using the Power value above substitute the value for R(aluminium) and Power (copper) in P=I2R and you get Imax for Aluminium = 15.53A.

It also agrees with the theory that the greater the resistance in a wire the lesser the Imax for the wire when comparing two different metal wires of the same gauge.

This is my FIRST POST ANSWER!
 
Last edited:
drmermaid said:
...This is my FIRST POST ANSWER!

Unfortunately, I think it's 5 years too late for this fellow's NEC exam (or whatever it was for)!
 
It was in my physics homework so who knows who else wants to figure it out.
 

Similar threads

Replies
6
Views
2K
  • · Replies 4 ·
Replies
4
Views
1K
  • · Replies 4 ·
Replies
4
Views
3K
Replies
7
Views
7K
Replies
14
Views
4K
  • · Replies 11 ·
Replies
11
Views
3K
  • · Replies 9 ·
Replies
9
Views
2K
  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 9 ·
Replies
9
Views
4K
  • · Replies 8 ·
Replies
8
Views
5K