Optimal values for power in an induction heater?

Click For Summary
To build an effective induction heater for hobby blacksmithing, optimal voltage and current settings are crucial, especially when aiming to heat a 250mm long steel bar to 1300 degrees Celsius. A transformer is necessary for safety against electrical backlash, and the maximum wall current is 16A at 220V to 230V. The optimal frequency for the device may vary based on the bar's size and shape, and a simple method for frequency modulation would be beneficial for ease of use. If three-phase power is installed, it could potentially alter the power requirements and configurations. It's essential to consult a local mentor familiar with electrical codes to ensure safety and compliance during the project.
Shadow89
Messages
34
Reaction score
12


I really want to build a simple but powerful induction heater for hobby blacksmithing.
Metal shaping and the design of the cooling system within the coils are not a problem.
I need help understanding the electronics

Obviously I must first use a transformer as a safety against "backlash" to the grid and my house. So I might as well change the amount of current and voltage.

1st question: What are the optimal values for both voltage and current? Let's say I want to heat a 250mm long steel bar, roughly 25mmx25mm cross section. I need 1300 degrees celsius or more.
Max. amp at the wall: 16A. 220V to 230V
(Should I max out the voltage or the current? same as in the wall? etc.)

2nd. question: What is the optimal frequency on the AC for such a device? Does it change a lot based on the shape/size of the bar? (materials?) Is there a safe/reasonable/affordable way to modulate frequency for a layman like myself? It would be nice if I could set it and forget it. The size of the coil is finite anyway.

3rd. question: If i manage to install three-phase power in my house, does that change any of the other answers?

4th. question: Are there any other electric properties I have not considered, which are important to get this to work properly?
 
Engineering news on Phys.org
Thread closed for Moderation...
 
Shadow89 said:
I really want to build a simple but powerful induction heater for hobby blacksmithing.
Shadow89 said:
1st question: What are the optimal values for both voltage and current? Let's say I want to heat a 250mm long steel bar, roughly 25mmx25mm cross section. I need 1300 degrees celsius or more.
Max. amp at the wall: 16A. 220V to 230V
(Should I max out the voltage or the current? same as in the wall? etc.)
Shadow89 said:
Obviously I must first use a transformer as a safety against "backlash" to the grid and my house. So I might as well change the amount of current and voltage.
These questions show pretty clearly that you need to find a local Mentor to help you with this project. Preferably one who is familiar with your local building electrical codes, and can help you through the building permits and inspections associated with this. If you can stay within the existing electrical distribution panel ratings for you workshop, you may not need any additional building permits, but your local Mentor should be able to help you avoid fires and such.

Thread will stay closed. Please be safe.
 
I am trying to understand how transferring electric from the powerplant to my house is more effective using high voltage. The suggested explanation that the current is equal to the power supply divided by the voltage, and hence higher voltage leads to lower current and as a result to a lower power loss on the conductives is very confusing me. I know that the current is determined by the voltage and the resistance, and not by a power capability - which defines a limit to the allowable...

Similar threads

  • · Replies 8 ·
Replies
8
Views
2K
Replies
7
Views
7K
Replies
10
Views
3K
  • · Replies 4 ·
Replies
4
Views
3K
  • · Replies 5 ·
Replies
5
Views
2K
  • · Replies 2 ·
Replies
2
Views
2K
Replies
5
Views
4K
  • · Replies 5 ·
Replies
5
Views
2K
  • · Replies 21 ·
Replies
21
Views
3K
Replies
3
Views
4K