Physics Behind Cutting Brick/Stone With Chisels?

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SUMMARY

The physics of cutting brick or stone with a cold or masonry chisel involves creating a shallow groove through light blows, which induces stress concentration in the brittle material. A subsequent harder blow generates peak stress that surpasses the tensile strength along the groove, resulting in a fracture. This method parallels the technique used in glass cutting, where scoring precedes bending to achieve a clean break. Key concepts include stress concentration, Hertzian contact stress, and brittle fracture.

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  • Understanding of stress concentration
  • Familiarity with Hertzian contact stress
  • Knowledge of brittle fracture mechanics
  • Basic principles of material science
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  • Research the mechanics of stress concentration in brittle materials
  • Study Hertzian contact stress in various applications
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This discussion is beneficial for material scientists, construction engineers, and anyone interested in the mechanics of cutting and fracturing brittle materials like brick and glass.

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TL;DR
What is the physics behind how a cold/masonry chisel splits a brick or concrete?
Can someone please explain the physics of how a cold/masonry chisel used to score a brick cuts the prick along a more or less even line without actually "cutting"?
 
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The process of cutting a brick starts by light blows to cut a shallow groove. Since bricks are brittle, a groove is a significant stress concentration. Then a harder blow causes peak stress that exceeds the tensile strength along the groove, breaking the brick.

Relevant search terms to learn more:

Stress concentration
Hertzian contact stress
Brittle fracture

The same principle is used to cut glass by first scoring with a cutting tool, then bending it over an edge.
 
 
Bystander said:


To completely violate the 'Terms of Use' here, I read somewhere many years ago that:
The water molecules are about the right size to wedge themselves in the micro-cracks in stressed glass.

Details (if any) are lost in the fog of time. 😥

Another common trick is to use Kerosene instead of water.
 
Tom.G said:
Another common trick is to use Kerosene instead of water.
Water is small enough to get in and prevent the glass healing, so it promotes cracking by about 20%. Kerosene, (Paraffin oil), toughens the glass by about 20%, preventing the crack from running.
 
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