Physics Behind Cutting Brick/Stone With Chisels?

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Discussion Overview

The discussion centers on the physics involved in using a cold or masonry chisel to score and split bricks or stone. It explores the mechanisms of stress concentration and brittle fracture, as well as comparisons to similar processes in cutting glass.

Discussion Character

  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • One participant inquires about the physics behind scoring a brick with a chisel without actually cutting through it.
  • Another participant explains that the process begins with light blows to create a shallow groove, which introduces a stress concentration that can lead to fracture when a harder blow is applied.
  • It is noted that the principles of stress concentration and brittle fracture are also applicable to cutting glass, where scoring is followed by bending to induce a break.
  • A participant mentions a historical anecdote regarding the use of water molecules to exploit micro-cracks in glass, suggesting a potential mechanism for promoting cracking.
  • Another participant discusses the effects of using kerosene instead of water, claiming it toughens glass and prevents cracks from propagating.

Areas of Agreement / Disagreement

Participants present multiple viewpoints on the mechanics of scoring and splitting materials, with no consensus reached on the effectiveness of different methods or materials used in the process.

Contextual Notes

Some claims rely on specific assumptions about material properties and conditions, such as the behavior of water and kerosene in relation to glass and brick. The discussion does not resolve the effectiveness of these methods or the validity of the anecdotal claims presented.

Mgt3
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TL;DR
What is the physics behind how a cold/masonry chisel splits a brick or concrete?
Can someone please explain the physics of how a cold/masonry chisel used to score a brick cuts the prick along a more or less even line without actually "cutting"?
 
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The process of cutting a brick starts by light blows to cut a shallow groove. Since bricks are brittle, a groove is a significant stress concentration. Then a harder blow causes peak stress that exceeds the tensile strength along the groove, breaking the brick.

Relevant search terms to learn more:

Stress concentration
Hertzian contact stress
Brittle fracture

The same principle is used to cut glass by first scoring with a cutting tool, then bending it over an edge.
 
 
Bystander said:


To completely violate the 'Terms of Use' here, I read somewhere many years ago that:
The water molecules are about the right size to wedge themselves in the micro-cracks in stressed glass.

Details (if any) are lost in the fog of time. 😥

Another common trick is to use Kerosene instead of water.
 
Tom.G said:
Another common trick is to use Kerosene instead of water.
Water is small enough to get in and prevent the glass healing, so it promotes cracking by about 20%. Kerosene, (Paraffin oil), toughens the glass by about 20%, preventing the crack from running.
 
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