Problem On Designing A Sheel-And-Tube Heat Exchanger

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SUMMARY

The discussion centers on the design of a shell-and-tube heat exchanger for a chemical engineering project, specifically using acetic acid and water as the working fluids. The user calculated the correlation factors R and S, finding R=1 and S=0.85, which led to the application of a correction factor F=1 based on their instructor's guidance. Despite this, the calculated tube side velocity of 0.234 m/s falls below the recommended range of 1 to 2 m/s, prompting the user to seek solutions for achieving the desired velocity while maintaining a single tube-side pass configuration.

PREREQUISITES
  • Understanding of shell-and-tube heat exchanger design principles
  • Familiarity with heat transfer coefficients and correlation factors (R, S, F)
  • Knowledge of fluid dynamics, specifically regarding flow velocities
  • Basic chemical engineering concepts related to heat transfer
NEXT STEPS
  • Research methods to optimize tube side velocity in shell-and-tube heat exchangers
  • Explore the impact of increasing the number of tube passes on heat exchanger performance
  • Study the effects of fluid properties on heat transfer efficiency, particularly for acetic acid
  • Learn about alternative configurations for heat exchangers that may improve flow rates
USEFUL FOR

Chemical engineering students, heat exchanger designers, and professionals involved in thermal system optimization will benefit from this discussion.

Kogara
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Hello, I'm a third year chemical engineering student and i have to design a shell-and-tube heat exchanger.
My two fluids are:
- Tube side: Acetic acid at 8.90kg/s (from 303 to 343K).
- Shell side: Water at 2.5kg/s (from 350 to 310K).

This is my problem: When i want to find the correlation factor F, i do the calculation of R and S and i found R=1 and S=0.85.
When i have a look to the chart , i can see that this value of S is after the "R=1" curve.
Following the lecture of my teacher who said: "If F>0.75 inachievable, use single tube-side pass; then F become 1", i use this F=1 and Np=1.
I found an area A=125.208m².

The problem is when i do the calculation of the tube side velocity, i found (in the best case) u=0.234m/s and the suggested range is between 1 and 2 m/s...

This is because i use Np=1 because when i use Np=6 or 8, my heat exchanger is working...

So i really don't know what can i do for finding my tube side velocity between 1 and 2 if i have to use a single tube side pass...

I hope someone is going to help me about that and if I'm not clear, i can add all the informations you want..
 
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If you still need help on this I know something about heat exchangers. Unfortunately I'm not sure exactly what methods you're using or what the variables R, S, F represent. Please give a little more detail on those and I'll try to help.
 

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