Ratio control for multiple streams

AI Thread Summary
The discussion focuses on controlling the flow rates of three streams entering a vessel, where two streams depend on the flow rate of a third stream in a specific ratio. The configuration of the control loop in the P&ID is a key concern, with suggestions to use one control loop for the dependent streams and a flow transmitter (FT) connected to flow controllers (FC) for each stream. It is recommended to use one FT on the primary stream to avoid complications, as multiple transmitters can create conflicting signals. The proposed setup involves a control valve on the dependent streams, connected to a ratio station linked to the FT. Overall, the discussion emphasizes the importance of ensuring reliable flow measurements and control to prevent system upsets.
princessme
Messages
33
Reaction score
0
I have 3 streams entering my vessel and 2 of the streams are dependent on the 3rd stream's flow rate in a certain ratio. Is there a way to control the flow rate of the 2 dependent streams using the flow rate of the 3rd stream and show it in my P&ID?
 
Engineering news on Phys.org
princessme said:
I have 3 streams entering my vessel and 2 of the streams are dependent on the 3rd stream's flow rate in a certain ratio. Is there a way to control the flow rate of the 2 dependent streams using the flow rate of the 3rd stream and show it in my P&ID?
Yes. "... and show it in my PID?" Not clear what you're asking here.
 
Bystander said:
Yes. "... and show it in my PID?" Not clear what you're asking here.
What I meant was how should the configuration of the control loop be in my P&ID? I'm aware of how to show the control loop for 2 streams, but I'm having issues for 3 related streams to be controlled. Any references that I could refer to for this?
 
You've a couple possibilities: the third stream flow rate can be described as a function of the flow rate of either of the other two; pick one.
 
Bystander said:
You've a couple possibilities: the third stream flow rate can be described as a function of the flow rate of either of the other two; pick one.
For instance, both the first and third stream are dependent on the flow rate of the first, both in different ratios. Does it mean that I need to have 2 control loops - one for streams 1 and 2, and another for streams 2 and 3?
 
princessme said:
2 control loops
Yup. Third stream as fnn of first, or of second; of second is easier since it's a fixed ratio.
 
Bystander said:
Yup. Third stream as fnn of first, or of second; of second is easier since it's a fixed ratio.
Noted. Thanks for the help.
 
Can one flow transmitter be connected to two flow controllers?

What I'm thinking is that i have a flow transmitter on second stream, then one flow controller each on first and third stream connected to the FT on second stream. Does it work that way? Or do I need to have separate flow transmitters for each loop?
 
... and, when the third stream "runs away," how do you sense that upset condition?
 
  • #10
Bystander said:
... and, when the third stream "runs away," how do you sense that upset condition?
My plan was to put a control valve on stream 1 and 3, which are connected to a ratio station each. Each ratio station is connected to the FT on stream 2. Does that make sense?
 
  • #11
princessme said:
Does that make sense?
Makes sense if you can be certain that which ever stream you leave as an "open loop" doesn't get plugged up, run dry, or otherwise fail.
 
  • #12
Bystander said:
Makes sense if you can be certain that which ever stream you leave as an "open loop" doesn't get plugged up, run dry, or otherwise fail.
So I should consider doing 2 closed control loops instead?

In that case, for each control loop, I will have a FT, followed by FC, which is connected to the ratio station and a control valve on the stream. Then another FT after the control valve to send the signal back to FC? Does it sound right?
 
  • #13
FT on primary stream (set point) to "ratio" for two dependent streams, and FC plus FT sensing output for each dependent stream is the way I'd do it.
 
  • #14
Bystander said:
FT on primary stream (set point) to "ratio" for two dependent streams, and FC plus FT sensing output for each dependent stream is the way I'd do it.
Alright, thanks for the suggestion.
Will I need two FT on my primary stream or would 1 be sufficient?
 
  • #15
princessme said:
1 be sufficient?
One does the trick --- two can have a nasty tendency to start calling each other liars.
 
Back
Top