Removing a Stuck Rusted Screw: Easy Out or Drill?

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SUMMARY

The discussion focuses on effective methods for removing a stuck, rusted screw with a tip size of 5/8". Users recommend using a Dremel with a flat sanding disk to create a deep slot in the screw head, followed by an impact driver to loosen it. The impact driver should be a hand-operated type, not a powered rotary model, to maintain engagement during use. Additionally, some participants suggest using a tapered Easy Out tool, which features a left-hand thread, as an alternative method for extraction.

PREREQUISITES
  • Understanding of Dremel tools and their attachments
  • Familiarity with impact drivers, specifically hand-operated models
  • Knowledge of screw extraction techniques, including the use of Easy Out tools
  • Basic safety precautions when using power tools and fire
NEXT STEPS
  • Research techniques for using a Dremel tool for screw extraction
  • Learn about the different types of impact drivers and their applications
  • Explore the proper use of Easy Out tools for removing stripped screws
  • Investigate safety measures when using heat to remove screws
USEFUL FOR

This discussion is beneficial for DIY enthusiasts, home renovators, and anyone facing challenges with removing rusted or stripped screws in various projects.

austinmca
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How would one go about removing this stuck, rusted screw? Its tip size is 5/8". I tried using an impact driver, but that didn't work. Should I just try to drill through it to break it?
For context, I am getting rid of this old sink.
 
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first item in this video?:
 
Without a photo, it's hard to answer. Is your impact driver a hand impact driver like this?
Impact Driver.jpg

Did the screw not move? Did it break off? Did the head strip out? Did the screwdriver break?

I have had several stuck screws that this impact driver would not move, and the screw head stripped. In those cases, I had to drill out the screws.
 
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I have had that problem. My solution: Use my Dremel with a flat sanding disk (creating a micro angle grinder) and use it to make a deep slot. Then use an impact driver to loosen the screw.
 
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Svein said:
I have had that problem. My solution: Use my Dremel with a flat sanding disk (creating a micro angle grinder) and use it to make a deep slot. Then use an impact driver to loosen the screw.
(I usually use the thin cutoff discs.)

Just to expand on @Svein 's post:
  1. When cutting the new slot, undercut a little bit -- that is, make the base of the slot a tiny bit wider than the top. This helps keep the screwdriver tip engaged in the slot.
  2. The Impact driver should be the type you hit with a hammer, not the powered rotary type. This keeps the screwdriver in the slot during the active time.

Cheers,
Tom
 
austinmca said:
For context, I am getting rid of this old sink.
Is this the usual wall mount screw with that plastic wall plug?

Torch the screw to melt the plastic.
Drawback: stinks.
Be careful with fire safety.
 
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austinmca said:
How would one go about removing this stuck, rusted screw? Its tip size is 5/8". I tried using an impact driver, but that didn't work. Should I just try to drill through it to break it?
For context, I am getting rid of this old sink.
Us it feasible to use what I believe is called an Easy Out?
That's a tapered tapping die with a left-hand thread.
 

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