Residual stress in 3 layer cantilever beam

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SUMMARY

The discussion focuses on calculating residual stress in a three-layer cantilever beam composed of Titanium (Ti), Silicon Dioxide (SiO2), and Silicon (Si). The user, Toby, employs a Focused Ion Beam system for layer removal and measures deflection to analyze stress. While Toby successfully applies Stoney's equation for average stress post-layer removal, he struggles to determine the neutral axis after each layer's removal. The Young's moduli for the materials are specified as 110 GPa for Ti, 85 GPa for SiO2, and 130 GPa for Si.

PREREQUISITES
  • Understanding of Stoney's equation for stress calculation
  • Familiarity with Focused Ion Beam (FIB) systems
  • Knowledge of material properties, specifically Young's modulus
  • Experience with MATLAB for modeling and calculations
NEXT STEPS
  • Research methods to determine the neutral axis in multilayer beams
  • Explore the slot method for modeling residual stress in thin films
  • Learn about advanced stress analysis techniques using MATLAB
  • Investigate software options like SolidWorks and COSMOS for stress calculations
USEFUL FOR

Mechanical engineers, materials scientists, and researchers involved in stress analysis and modeling of multilayer structures will benefit from this discussion.

soiree
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Hi guys & girls,
I have a problem, I am trying to calculate the residual stress as a function of depth of each layer.

I am using a Focused Ion Beam system to milling/removal thin layers of material from each layer of this cantilever, & measuring the deflection.

I can obtain the average stress in each layer after removing the whole layer by using Stoney's equation. But am trying to predict / calculate the residual stress through the thickness of the layers.

The main problem I am having is that I have no idea how to find the neutral axis each time i remove a thin layer of each of the different layers.

the beam is made of Ti, SiO2, & Si. with Young's modulus 110, 85, 130 G Pa respectively.

Can anyone help?! I am so confused!:confused:
Cheers
Toby
 
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DO you have access to a PC with Solid works and COsmos... a friend of mine made all stress calculations of our graduation robot on this software. if you'r interrested, tell me and i'll put you in touch with him.
 
HI Ikalogic,
no i don't have access to to either of those packages; i do have access to Matlab & DaVis 7.2.

If you wouldn't mind putting me in touch with him that would be great!

I am also trying to model the residual stress as a function of thickness in thin films using the slot method [i.e. milling a slot of know length, width, depth & looking at the stress relaxation / by measuring relative movements of the top surface before & after milling the slot].

Much appreciated!
 
I'd like to try moving this question from the EE forum to the General Physics forum for a bit. This is a complicated question that deserves a wider set of views.
 

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