Residual stress simulation on Ansys

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SUMMARY

This discussion focuses on simulating residual stress effects in ANSYS, specifically addressing inelastic analysis using the Multilinear Kinematic model. Participants emphasize the importance of defining material properties accurately and performing thermal expansion/contraction analyses for welding processes. The conversation highlights the necessity of understanding the type of residual stress—whether from loading, repeated loading, or welding—to effectively model its impact on structural integrity. Key techniques include examining LCF curves to assess material life under cyclic loading conditions.

PREREQUISITES
  • Understanding of ANSYS software for structural analysis
  • Familiarity with inelastic analysis and material modeling
  • Knowledge of Multilinear Kinematic material models
  • Basic principles of thermal expansion and contraction in materials
NEXT STEPS
  • Research "ANSYS Multilinear Kinematic model" for inelastic analysis
  • Explore "thermal expansion/contraction analysis in ANSYS" for welding simulations
  • Study "Low Cycle Fatigue (LCF) curves" to evaluate material life
  • Investigate methods to "export deformed body with residual stresses" between analyses in ANSYS
USEFUL FOR

Engineers, researchers, and analysts involved in structural integrity assessments, particularly those working with ANSYS for simulating residual stresses from loading, welding, or machining processes.

weezy.darwin!
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Hello,

Just wondering how the effect of residual stress on any structure can be shown on ANSYS, any information will be appreciated!
 
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By residual stress do you mean like unloaded stress from a part that has exceeded the yield strength?

If so, then you'll need to do an inelastic analysis by defining material properties using something like the Multilinear Kinematic model, and then performing the fully load analysis. Then, create an additional load step and remove the loads, and solve again.
 
If you mean residual stresses from a welding process, you need to model the weld beads (or weld "region") and do a thermal expansion/contraction analysis.

Basically there is no simple solution, and our answer will depend on what kind of residual stresses you're referring to.
 
oh okay, that's helpful. i really appreciate it.
 
Really i am generally looking into the "effect of residual stress on structural integrity", haven done the literature review and all, i was looking to back it up with a little not too complicated computer simulation to show this effects through ANSYS ...hope that explains it better.
 
Last edited:
Residual stress caused by what?
 
Residual stress caused by loading or reapeated loading leading to th material failure.
 
Ah, that's much better. Then the residual stress is due to stresses above yield strength of the material.

See my post above for an inelastic analysis. Typically, you will run one cycle, and examine the stresses/strains and look on LCF curves or the like to determine life.
 
minger said:
Ah, that's much better. Then the residual stress is due to stresses above yield strength of the material.

See my post above for an inelastic analysis. Typically, you will run one cycle, and examine the stresses/strains and look on LCF curves or the like to determine life.

Sorry for bumping this thread,but I've got a similar problem! I have a structure and did apply load in one loadstep, and the unloaded it in a second. The materialmodel is miso.
Is there some way to "export", or use, that deformed body with its res-stresses to an another Static structure analysis? I want to apply other boundery-conditions and some other loads.

Basically I first stamps/presses a steel plate, and then use that plat in an another construction, and I want to bring with the influence of the res-stresses and material hardening.

Best reg Henrik
 
  • #10
Hi
I want to simulate residual stress caused by machining , in fact i need to simulate a planar residual stress.

thanks in advance.
 
  • #11
How can I model weld residual stress for K-Joint Tubular Joints in ANSYS?
 

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