Rigid binding material that can dissolve?

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SUMMARY

The discussion focuses on finding a suitable binding material for 2mm Tungsten shot that can be reclaimed after use. Water-soluble wax has been identified as a potential option, but its brittleness poses challenges. Suggestions include mixing Kevlar fibers into the wax for added strength and exploring paraffin wax as a more flexible alternative that can be dissolved with hot water. Additional resources such as McMaster-Carr and Aircraft Spruce are recommended for sourcing materials.

PREREQUISITES
  • Understanding of water-soluble wax properties
  • Knowledge of fiber reinforcement techniques
  • Familiarity with paraffin wax and its applications
  • Basic knowledge of material recovery processes
NEXT STEPS
  • Research the properties of Kevlar fibers for reinforcement in wax
  • Explore the use of paraffin wax in binding applications
  • Investigate the effects of adding oils to wax for flexibility
  • Review material options available at McMaster-Carr and Aircraft Spruce
USEFUL FOR

This discussion is beneficial for material scientists, product designers, and engineers involved in creating flexible binding solutions for reclaimable materials.

TenaciousB
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Hello there! I am working on a project where we need to bind together 2mm Tungsten shot into a solid shape. The shapes are around 10mm x 10mm x 12mm. I need to be able to reclaim the Tungsten beads after use. Thus far I have found that water soluable wax has been a good substance, however it is very brittle. If the form is dropped it will shatter. I am looking for a possible additive that I could put into the wax that would give it some flexibility but yet still be able to dissolve either by heat or water or some solvent.
 
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Welcome to PF.

Maybe if you mixed short, say 2 mm, fibres of Kevlar into the wax, that would give it the initial strength, and then be released during the recovery, when the wax is dissolved.
 
Have you tried paraffin wax? It's easily removed with hot water, and is probably not too brittle for your application. If it is too hard and brittle, you can soften it by melting it and adding some oil. The oil could be anything from motor oil to mineral oil. Cooking oil might work.

There are other waxes available. McMaster-Carr has a selection: https://www.mcmaster.com/, and enter search term wax. McMaster-Carr is an excellent place to look when you are not sure exactly what you are looking for. They have a huge selection of stuff that you never heard of.

The suggestion by @Baluncore of adding a fiber reinforcement is good. Here is a source for other fibers that could be used for reinforcement: https://www.aircraftspruce.com/menus/cm/fillers.html. The flocked cotton fiber and milled glass fiber are both used to add strength to epoxy, so should do the same for wax. Another good company to deal with.
 
Awesome, thanks for the suggestions. I didn't even think to look at McMaster. I am planning on trying parrafin soon, its much cheaper than the specials waxes.
 

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