Corrosion resistant material at high temperature/high pressure?

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SUMMARY

The discussion focuses on the challenges of fabricating a part that will be exposed to supercritical water at 600°C and 250 bar, highlighting the inadequacies of traditional materials like titanium and titanium-coated steel in such corrosive environments. Participants emphasize the aggressive nature of dissolved solids, particularly chloride ions (Cl-), and the risk of stress corrosion cracking in alloys. The need for a new material capable of withstanding these extreme conditions for at least 5000 hours is underscored, as existing solutions have proven insufficient.

PREREQUISITES
  • Understanding of supercritical fluid dynamics
  • Knowledge of corrosion mechanisms, particularly stress corrosion cracking
  • Familiarity with materials science, specifically high-temperature alloys
  • Experience with pressure vessel design and materials
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  • Investigate the properties of nickel-based superalloys in supercritical environments
  • Explore coatings and treatments that enhance the durability of titanium and steel under oxidative conditions
  • Learn about the effects of dissolved solids in supercritical water systems
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Engineers, materials scientists, and researchers involved in high-temperature applications, particularly those working with supercritical water systems and corrosion resistance.

Spindre
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Hi I am about to fabricate a part exposed to super critical water (600C & 250bar).

In the past people have been using titanium or convoluted methods to prevent excessive corrosion induced by dissolved solids (principally Cl-), which under supercritical conditions precipitate, coming back into solution in high pressure/high temperature but sub-supercritical water.
FYI, the water will also have a high to near-saturated dissolve oxygen level. Also some shockwaves will travel throughout the water when the arc ignites the introduced oxidizer to flash heat the water up to the required temperatures, ergo ceramics have also not performed well.

Now, even titanium or titanium coated steel didn't last particularly long in the days when people were working with supercritical oxidation. I would hope that by now a new material have been discovered, which can withstand these conditions for 5000hrs.

The material will be supported by the pressure vessel, so it only needs to be able to withstand temperatures up to 600-700C and the corrosion.
 
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Spindre said:
Hi I am about to fabricate a part exposed to super critical water (600C & 250bar).

In the past people have been using titanium or convoluted methods to prevent excessive corrosion induced by dissolved solids (principally Cl-), which under supercritical conditions precipitate, coming back into solution in high pressure/high temperature but sub-supercritical water.

FYI, the water will also have a high to near-saturated dissolve oxygen level. Also some shockwaves will travel throughout the water when the arc ignites the introduced oxidizer to flash heat the water up to the required temperatures, ergo ceramics have also not performed well.

Now, even titanium or titanium coated steel didn't last particularly long in the days when people were working with supercritical oxidation. I would hope that by now a new material have been discovered, which can withstand these conditions for 5000hrs.

The material will be supported by the pressure vessel, so it only needs to be able to withstand temperatures up to 600-700C and the corrosion.
What is the application? A lifetime of 5000 hrs is rather short? Certainly an oxidative environment with Cl- is rather aggressive, especially as temperature increases. What kind of dissolved solids? Cl- is an ion (anion), so it's in solution. The concern with Cl and halides, and polythionic acids, in general, is stress corrosion cracking. Halides and polythionic acids undermine the protective layers on alloys like stainless steel, and other systems.
 

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