Rotating and stationary shaft need to be engaged without slip

In summary, the conversation discusses the need for a mechanism to transfer energy from a rotating flywheel to a stationary shaft without slip. Suggestions include using a clutch, a dog clutch, a Geneva mechanism, or hydraulics. The desired speed is 2000 rpm and the energy involved is approximately 9500J. The use of a sacrificial shear pin is also mentioned to prevent early shaft movement.
  • #1
koolraj09
167
5
Hi guys,
So here's one thing which I want to design and this thing involves a flywheel rotating at about 1000 rpm. I need to transfer this energy to another shaft which is stationary with a mechanism. The mechanism has to be actuated for only a second, and then disengaged. During engagement, the two shafts - driver and driven shaft have to be coupled but without slip (positive engagement as we call it).

Is there any mechanism by which I can do this?
Thanks
 
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  • #2
A clutch.
 
  • #3
Use a Clutch. It is meant for this purpose.
 
  • #4
Clutches do have a limited amount of slip and if the engagement period is short, that might be material.
The OP does not give any guidance as to how much slip is acceptable, but it may be that he needs something else. He needs to specify his requirements more precisely.
 
  • #5
Hi again.
Sorry if the requirements seemed incomplete. But what I do need is a positive drive without slip. The torque (& power) has to be transferred to driven shaft almost instantaneously (order of milliseconds or less to get full torque).
Also the input is continuously rotating while the output has intermittent (single or half revolution) motion.
Is there a specific device which does this?
 
  • #6
I think you are looking for a device called a dog clutch. This has two interlocking pieces, and when activated the two shafts are locked together so they can't slip.
 
  • #7
What is the final RPM? How much energy is transferred and how fast? Have you calculated the torque that generates?
 
  • #8
Thanks phyzguy and Russ...
Dog clutch is actually a good suggestion...but from what I know is that dog clutch operate at low speeds...
The speeds that I want to operate the mechanism is roughly 2000 rpm. The energy involved is around (roughly) 9500J. This is the flywheel energy and flywheel speed. This speed would be geared down, but the this energy has to be transferred in a fraction of seconds..say 0.5 or 1 sec to the mechanism.
Any more suggestion, guys?
 
  • #9
Sounds like a Geneva mechanism might work depending on how much you need the stationary shaft to rotate.
 
  • #10
You could use hydraulics. A gear pump on the flywheel could circulate fluid through a hydraulic motor attached to the shaft. A shunt between the two hydraulic lines would idle the system. When the shunt is blocked by a sliding spool valve, (for one second), the pump will couple directly to the motor.

If early shaft movement is a problem then a sacrificial shear pin through the shaft would prevent any rotation prior to complete obstruction of the shunt.

The gear pump on the flywheel could also be used as a motor to spin up the flywheel by using a constant pressure hydraulic power pack.
 

1. What is the purpose of engaging a rotating and stationary shaft without slip?

The purpose of engaging a rotating and stationary shaft without slip is to transfer power from one shaft to another without any loss due to slippage. This is necessary for efficient and accurate transmission of torque and rotational motion.

2. How is engagement without slip achieved between rotating and stationary shafts?

Engagement without slip can be achieved through the use of various mechanical components such as gears, couplings, and clutches. These components are designed to securely connect the two shafts and ensure that they rotate together without any relative movement or slippage.

3. What are the potential consequences of slip between rotating and stationary shafts?

Slip between rotating and stationary shafts can result in a loss of power and efficiency in the system. It can also cause damage to the components involved, leading to increased maintenance and repair costs. In some cases, slip can also cause safety hazards and accidents.

4. How can slip be prevented between rotating and stationary shafts?

Slip can be prevented by properly selecting and designing the mechanical components used for engagement, ensuring proper alignment and installation, and regular maintenance and lubrication of the system. It is also important to consider the torque and speed requirements of the system when choosing the components.

5. Are there any alternative methods for engaging rotating and stationary shafts without slip?

Yes, there are alternative methods such as magnetic couplings and fluid couplings that can be used to engage rotating and stationary shafts without slip. These methods may be more suitable for specific applications and offer different advantages and disadvantages compared to traditional mechanical components.

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