Rust and Pathogens: Quality Control Risk in Food Industry

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SUMMARY

The discussion centers on the risks associated with rusty metal in the food industry, particularly its connection to pathogens like Clostridium tetani, which causes tetanus. Participants highlight that rusty metal can harbor bacteria due to its porous nature, making it difficult to disinfect effectively. The conversation also touches on Microbially Induced Corrosion (MIC) and the potential for rusty surfaces to absorb moisture, creating breeding grounds for bacteria. Overall, the consensus is that while rusty metal poses risks, the likelihood of it contaminating food products is minimal if proper hygiene practices are followed.

PREREQUISITES
  • Understanding of Clostridium tetani and its implications for health.
  • Knowledge of Microbially Induced Corrosion (MIC) and its effects on metal surfaces.
  • Familiarity with food safety standards and hygiene practices in the food industry.
  • Basic microbiology concepts related to bacterial growth and iron availability.
NEXT STEPS
  • Research the role of Clostridium tetani in food safety and prevention measures.
  • Explore methods to mitigate Microbially Induced Corrosion (MIC) in food processing environments.
  • Study effective disinfection techniques for porous surfaces in food production.
  • Investigate the impact of iron availability on bacterial growth in food safety contexts.
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Food safety professionals, quality control personnel in the food industry, microbiologists, and anyone involved in maintaining hygiene standards in food production environments.

wolram
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Working in the food industry and quality control people can not tell me why rusty metal is all ways put down as a pathogen risk, what is this risk please.

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The biggest risk that comes to mind; rusty metal is known to harbour Tetanus bacteria*, so if you should cut your skin on a piece of "rusty metal", it is a good idea to check your tetanus immunization and if needed, get a booster shot. If there was rusty metal in my food, I would be concerned about it tearing some skin on its journey to my stomach. :bugeye:*tetanus bacterium: Clostridium tetani, anaerobic bacillus, produces the neurotoxin tetanospasmin. Thanks ian for catching my oversight on category of microorganism.
 
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Ouabache said:
Tetanus virus

Tetanus is a toxin produce by a bacterium not a virus. Being a microbiologist, the difference is important.

For rusting iron, it probably has to do with iron availability for bacteria and other pathogen. Virtually all bacteria requires iron and they need to get it from somewhere. One way to limit bacterial grow, which reduces pathogen/spoilage risk, is to remove or reduce accessibility to freely available iron. Human do that with transferin, lactoferrin and haem. Changes in iron availability will greatly impact how a pathogen grow, so rusting iron might increase the amount of freely available iron in the environment and bacteria would grow much faster. This is, however, speculation on my part.
 
Thanks guys, i should have said that there is zero possibility of this rust getting into any food product, it seems to be iansmiths suggestion that rust is a possible feeding area,that is the cause.
 
Another reason is simply the challenge of disinfecting something as porous as rusted metal since there are lots of nooks and crannies for the bacteria to hide in away from the disinfectants you're cleaning it with. Sand it down and give it a coat of paint and folks are happy that it's again a non-porous surface that can be properly disinfected.
 
Moonbear said:
Another reason is simply the challenge of disinfecting something as porous as rusted metal since there are lots of nooks and crannies for the bacteria to hide in away from the disinfectants you're cleaning it with. Sand it down and give it a coat of paint and folks are happy that it's again a non-porous surface that can be properly disinfected.
Yes, but I've never heard of any other common warning about tetanus except rust.

I've always wondered what the connection was. Now I know.
 
DaveC426913 said:
Yes, but I've never heard of any other common warning about tetanus except rust.

Actually, it's any deep puncture wound. The rust in those cases usually implies a dirty surface...something old, lying around a long time. You'd want a tetanus booster if you got any sort of deep puncture wound, such as an animal bite, not just the proverbial rusty nail. It's an anaerobic bacteria, so can thrive deep in those wounds.
 
wolram said:
Thanks guys, i should have said that there is zero possibility of this rust getting into any food product, it seems to be iansmiths suggestion that rust is a possible feeding area,that is the cause.

I believe that would be Micobially Induced Corrosion (MIC) as well. A bacterial colony's biofilm and associated exudations can cause the underlying metal to corrode. It could even be galvanic corrosion from differential aeration due to the overlying biofilm.
 
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chemisttree said:
I believe that would be Micobially Induced Corrosion (MIC) as well. A bacterial colony's biofilm and associated exudations can cause the underlying metal to corrode. It could even be galvanic corrosion from differential aeration due to the overlying biofilm.

Thanks all, i guess i should not moan about the cost of constantly replacing rusty hardwear.
MoonB, painting parts is frowned upon, we can get away with it in extreme cases.
 
  • #10
On the other hand, food exposed to rusty (oxidized) metal, may not necessarily, be harmful (ref: scientist's opinion) . I've tasted a metallic flavor when I cooked chili in a cast-iron dutch oven (lesson: don't cook anything acidic in cast-iron), and also in breads or cake baked in a pan with small amount of oxidation on its surface.
 
  • #11
You'd just have to label it all iron-fortified! :biggrin: (Though, it would defeat the purpose if it's calcium-fortified too.)
 
  • #12
Rusty iron or steel is usually associated with a moist and dirty environment, hence the concern that rust would also mean bacterial contaminiation. Certainly a rusty nail on the ground or in a rotten piece of wood outdoors would likely have bacteria such as Clostridium tetani resident.

Rust films are porous and can absorb moisture, so could conceivably become breeding grounds for bacteria. On the other hand, a cast iron pot with a little rust which develops if the pot is washed in water (usually with soap), dried in the dish rack, and then stored in a clean, dry cabinet would likely not have bacteria in the rust. Nevertheless, wash it or even heat it before use.

As Ouabache indicated, it might change the taste of the food.

Interesting, MIC can occur in certain stainless steels, which have an increased sulfur content. These are usually anaerobic bacteria however.
 
  • #13
Iron oxides can affect food colors, as well as taste.
 
  • #14
The title of this thread is an attention getter. What is the first thing that comes to mind, when you see "rust and pathogen" in the same phrase?

The ubiquitous rust diseases of course. If, by chance you want to take a closer look at some rusts, there is an extensive http://www.btny.purdue.edu/Herbaria/Arthur/ at Purdue Univ, with 100,000 rust specimens (the largest collection of Uredinales in the world). I recall a fellow there, who made regular trips to South America (early 1980s) to collect specimens in the wild, before many areas of plant (and fungal) diversity were destroyed.
 
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  • #15
Ouabache said:
The title of this thread is an attention getter. What is the first thing that comes to mind, when you see "rust and pathogen" in the same phrase?

The ubiquitous rust diseases of course. If, by chance you want to take a closer look at some rusts, there is an extensive http://www.btny.purdue.edu/Herbaria/Arthur/ at Purdue Univ, with 100,000 rust specimens (the largest collection of Uredinales in the world). I recall a fellow there, who made regular trips to South America (early 1980s) to collect specimens in the wild, before many areas of plant (and fungal) diversity were destroyed.

I think only a mycologist, or maybe plant scientist, would think of that first. :biggrin: Most of us think rusty nail and tetanus.
 
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