Searching for Thermally Conductive Fabric / Film

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Discussion Overview

The discussion centers around the search for a thermally conductive fabric or film suitable for high-temperature applications, specifically with thicknesses between 1-10 mil and the ability to withstand temperatures up to 450 - 500 F. Participants explore various materials that meet these criteria while considering thermal conductivity and electrical insulation properties.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant seeks a fabric or film with high thermal conductivity and high-temperature resistance for a specific application involving the fusion of filament.
  • Another participant questions the requirements, asking for clarification on what constitutes "good" thermal conductivity and whether electrical insulation is needed.
  • A participant suggests Kapton sheet as a potential option, noting its high dielectric strength and temperature range, despite its lower thermal conductivity.
  • Fiberglass cloth is proposed by another participant as a possible material, with links provided for further information on its properties.

Areas of Agreement / Disagreement

Participants express differing views on the feasibility of finding a material that meets all specified requirements, particularly regarding the balance between thermal conductivity and electrical insulation. The discussion remains unresolved with no consensus on a specific recommendation.

Contextual Notes

Participants have not fully defined what "good" thermal conductivity means in this context, nor have they established the specific thermal conductivity values needed for the application. There are also unresolved considerations regarding the thickness and material properties that may affect performance.

normynormand
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I'm looking for a fabric or film with thicknesses maybe in the range of 1-10 mil that can withstand a high temperature (ideally up to 450 - 500 F) and has good thermal conductivity characteristics through the thickness of the material.
 
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I don't think we have enough information to provide a recommendation yet. Some of my thoughts:
  • What are you trying to achieve?
  • What is "good" thermal conductivity to you?
  • Are there other requirements like electrical insulation?
 
I am using the fabric to wrap around and secure two pieces of filament to be fused together. Heat will be transferred from a heating element wire through the fabric in order to melt the filament. Ideally the thermal conductivity in the "z" direction (through the thickness of the fabric) would approach that of more thermally conductive metals such as aluminum, however I am just looking for "as good as I can get" from a fabric/film with a maximum functional temperature in the range that I specified. And yes, electrical insulation will be a necessity. Thanks for the reminder!
 
It's kind of a tough set of requirements, finding something with high thermal conductivity while being electrically insulating. You might consider a thin layer of Kapton sheet, which has high dielectric strength and relatively high working temperature range. While it isn't a great thermal conductor, that might not matter very much if the layer is very thin.

http://www.dupont.com/products-and-...mide-films/brands/kapton-polyimide-film.html/
 
Thanks Tom. This is an old thread and so I’m going to close it now to avoid spam posts like what recently happened here.
 

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