Solving Optical Microscopy Issues with Vertical Sidewalls of Deep Trenches

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SUMMARY

The discussion addresses challenges in optical microscopy when imaging features adjacent to vertical sidewalls of deep trenches, specifically those with heights around 1mm and features a couple of microns in size. The primary issue is the inability to focus due to light blockage from the trench's top edge and potential diffraction effects. Solutions proposed include using a compound microscope with top-down illumination, adjusting the focus, and exploring techniques like dark field imaging to enhance visibility. The importance of using appropriate microscopy techniques for deep features is emphasized.

PREREQUISITES
  • Understanding of optical microscopy principles
  • Familiarity with numerical aperture (NA) and its impact on imaging
  • Knowledge of diffraction effects in microscopy
  • Experience with different types of microscopes, particularly compound microscopes
NEXT STEPS
  • Research techniques for collimating light in microscopy
  • Learn about dark field imaging methods and their applications
  • Explore the capabilities of compound microscopes for deep trench imaging
  • Investigate the effects of numerical aperture on imaging quality in microscopy
USEFUL FOR

This discussion is beneficial for optical engineers, microscopy specialists, and researchers working with deep trench features in materials science or semiconductor applications.

phymy8
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Problem with opticalmicroscopy of features near vertical sidewall of very deep trench

Hi,

I posted my question here:

physicsforums.com/showthread.php?t=612780

but there may be more specialists here.

Essentially I have a feature right next to a very deep vertical sidewall of the deep trench. The feature is technically geometrically within line of sight.

The image cannot be focused. I believe it is related to the top part of the trench blocking off half of the light since it is being focused in from the high NA of the objective. there's also possibly diffraction of light since half the focused light being blocked encounters an edge. Is this it?

How do you overcome this issue? Is there a way to collimate the light at the top of the trench so it directs light uniformly straight down from the top of the trench to the intended feature so light reflects back up to the collimator and re-expanded back to the rest of the microscope? Is there something like dark field imaging? Perhaps cover the other half of the top illumination not contributing to observation?
 
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A stereo microscope may not be the best tool for inspecting a narrow trench. I suggest a compound microscope with the illumination through the lens. You don't mention the dimensions, but in my experience with deep features in the micrometer or tens of micrometers range, the compound microscope allows you to move the focus and observe deep details at various levels.
 


Sorry I did mean compound microscope but top down illumination and not transmission illumination. I may have incorrectly described it as a stereomicroscope.

The sample is not optically transparent so can't use transmission illumination.

I can adjust focus. My problem is I can't get it to focus because of the tall sidewalls.

The sidewall height is close to 1mm while the feature is a couple of microns right by the sidewalls. The NA is around 0.4 so the half angle is quite big.
 

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