Testing of Impact Sensor-Verify G-Force Readings

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Discussion Overview

The discussion revolves around methods for testing a newly developed impact sensor to verify its G-force readings. Participants explore various approaches to create predictable known G impacts, considering both theoretical and practical aspects of the testing process.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested

Main Points Raised

  • One participant suggests using a free fall test or pendulum but seeks easier methods for creating predictable G impacts.
  • Another participant proposes using a rotating test frame to generate centrifugal acceleration equivalent to 5 gs, questioning if an impact is necessary.
  • A later reply expresses agreement with the rotating method and requests tips on setup and calculations.
  • One participant shares a formula for calculating radius and RPM for the rotating method but questions its completeness regarding angular velocity and sensor weight.
  • Another participant recommends consulting a Bruel and Kjaer catalogue for equipment rental and mentions the availability of calibration labs for accurate measurements.
  • There is a suggestion to consider using a high-frequency accelerometer for homebrew testing.

Areas of Agreement / Disagreement

Participants generally agree on exploring the rotating test frame method, but there are differing opinions on the necessity of an impact and the adequacy of the proposed calculations.

Contextual Notes

Some limitations include potential missing assumptions in the calculations, the need for precise definitions of terms like "impact," and the unresolved nature of the proposed methods' effectiveness.

Who May Find This Useful

Individuals interested in testing sensor technology, mechanical engineering, and experimental physics may find this discussion relevant.

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Testing of Impact Sensor--Verify G-Force Readings

I'm thinking either free fall test or pendulum
but I was just curious if anyone could suggest an easier method

We are looking for a way to test a newly developed impact sensor and verify that we when it says it has been hit with 5 g's for example that it actually was.
What would the most straightforward way to accuratly create a predictable known G impact?
With freefall our shop has no accurate way to measure impact time and Pendulum seems to be a test for fracture strength.

Any help or advice is appreciated
 
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Does it have to be an impact? If your device can register a constant acceleration, the easiest thing to do would be to put in a rotating test frame, at the end of an arm. Rotate the arm at an angular velocity that would produce a centrifugal acceleration equivalent to 5 gs.
 
Rotating it sounds like a good idea!
We are going to go that route...any tips on setting up a device or the calculations?

Thanks
 
I don't have my good physics book here, but I've been doing some research online and seems like the formula everyone uses is RCF=1.12r(rpm/1000)^2 (r is radius in mm)
this would tell me what radius and and what rpm to use...or is this wrong since it dosent take angular velocity or arm/sensor weight into account?

Thanks
 
Twas it mine, I'd get out a Bruel and Kjaer catalogue. The equipment is probably rentable.

Then, most cities have decent calibration labs, NIST traceable, that could do this.

Or, if this is completely homebrew, buy a high frequency accelerometer.
 

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