Transfer function of a PLC test rig

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SUMMARY

The discussion focuses on determining the transfer function for a PLC test rig involving PID control of a pump based on tank levels. The user has constructed the rig and is seeking guidance on calculating the transfer function to enhance their control strategy. They have attempted manual tuning with acceptable results and are now interested in applying the Ziegler-Nichols ultimate sensitivity tuning method for further optimization.

PREREQUISITES
  • Understanding of PID control systems
  • Familiarity with transfer functions in control theory
  • Knowledge of the Ziegler-Nichols tuning method
  • Experience with PLC programming and setup
NEXT STEPS
  • Research how to derive transfer functions for dynamic systems
  • Learn about the Ziegler-Nichols tuning method in detail
  • Explore simulation tools for PID control, such as MATLAB/Simulink
  • Investigate practical applications of PID control in industrial settings
USEFUL FOR

Control engineers, PLC programmers, and anyone involved in automating processes with PID control systems will benefit from this discussion.

m250390
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Hi All,
I am currently building a test rig for a plc project I am doing, it involves PID control of a pump from the level of a tank. I have built my rig but now I am trying to get the transfer function of it so that I can work out some theory.

Any help on how to work out the transfer function please?

Schematic of set-up attached. I am not sure if it makes a difference but the tank on the right is about 3 metres higher than those two on the left.
 

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This probably won't answer your question. But if it were me, I would install the PID (make some educated guesses on your bands), start the system and use some ''trial and error" to "tweek" in the controller. I assume you haven't got any kind of control system other than manual now, so why not give it a try.
 
Thanks for your interest digoff. I have already tried tweaking the system manually and the response is quite acceptable. What I an trying to do is use Ziegler-Nichols ultimate sensitivity tuning method and experiment a bit with it.
 

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