Understanding Stress Concentration Factor in FEA for Stepped Shafts

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SUMMARY

The discussion focuses on the calculation of the stress concentration factor (SCF) in Finite Element Analysis (FEA) for stepped shafts. It highlights that conventional methods involve multiplying the stress at the step location by a notch factor based on guidelines. In contrast, 3D FEA software automatically identifies the highest stress at the step, providing a more accurate representation of stress concentration. The participants emphasize that the SCF is derived from the FEA analysis itself, with a need for clarity on the underlying mechanisms and matrix calculations involved.

PREREQUISITES
  • Understanding of Finite Element Analysis (FEA) principles
  • Knowledge of stress concentration factors and notch factors
  • Familiarity with 3D FEA software tools
  • Basic mechanics of materials, particularly for stepped shafts
NEXT STEPS
  • Research the calculation methods for stress concentration factors in FEA
  • Explore specific 3D FEA software options like ANSYS or Abaqus
  • Learn about the mathematical foundations of FEA matrices
  • Investigate case studies involving stepped shafts in mechanical design
USEFUL FOR

Mechanical engineers, FEA analysts, and anyone involved in structural analysis of stepped shafts will benefit from this discussion.

k.udhay
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Hi,
I want to understand how stress concentration factor or notch factor is considered in FEA method.
Lets assume a case of stepped shaft which has got the left end of the shaft fixed with rigid wall and the other end being pulled by an axial load.
In the case of conventional calculation method, stress is given by load over area. At the location of the step, the stress found is multiplied by a stress concentration or a notch factor based on some guideline.

If it is done using any 3D FEA package, the software, by its own, shows the highest stress at the step.

How does FEA find out a suitable stress concentration factor? Can someone help? Thanks.
 
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I believe the stress concentration would come directly from the analysis itself.
 
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Yeah I understand that... But what is the actual mechanism behind calculating it? I mean what portion of the matrices of FEA formula calculates it?
 
I think you would do just what you originally described: calculate by hand the average stress at the section of interest, then compare it to the value from the FEM.
 

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