Weight at different height forklift

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Discussion Overview

The discussion revolves around calculating the rated capacity of a forklift at different heights, focusing on how the weight that can be carried changes as the height increases. Participants explore the implications of load height on stability and tipping risk, as well as the factors influencing safe operation.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • Some participants note that as the height of the load increases, the distance from the center of mass also increases, leading to greater torque and a higher likelihood of the forklift tipping over.
  • There is a query about how to calculate the weight that can be carried at different heights, with some suggesting the need for a formula to determine safe limits.
  • One participant proposes finding the center of mass of both the forklift and the load, treating them as point masses, and determining stability based on whether the combined center of mass remains within the base defined by the wheels.
  • Another participant emphasizes that a forklift's rated capacity is affected by the height of the load, indicating that a 1.5-ton capacity at 6 meters cannot carry the full load at maximum height without risking instability.
  • Some participants mention that manufacturers typically provide information on load limits, and if this is missing, it is advisable to contact the manufacturer or look up the model online.
  • There is a discussion about the variability of safe operating conditions, suggesting that factors such as slope and speed can influence the safe lifting capacity and stability of the forklift.
  • One participant asserts that as the lifting height increases, the allowable lifting weight decreases, and that the center of mass shifting affects both maximum height and lifting capacity.
  • Links to external resources, including safety standards and instructional videos, are shared to provide additional context on forklift operation and stability.

Areas of Agreement / Disagreement

Participants express a range of views on how to calculate safe lifting capacities at different heights, with no consensus reached on a specific formula or method. There is acknowledgment of the complexity involved in determining stability and safe operation, indicating ongoing debate and exploration of the topic.

Contextual Notes

Participants highlight the importance of considering multiple variables, such as the center of mass and operational conditions, when discussing forklift stability and capacity. There are references to safety guidelines and standards, but no specific mathematical resolutions are provided.

vadi
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Hello

I would like to know how to calculate the rated capacity of a forklift at different height?
How can weight to be carried change as the height increase...
 
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As the height of the load increases the distance from the center of mass also increases which means that the torque will increase which in turn makes it more likely for the forklift to fall over.
 
JHamm
But how can we calculate the weight to carry at different heights?
Agree that the forklift may tip over if the moment is more than the other side but how we come to a conclusion of carrying x weight at y height?
Is there any formula calculation for that
 
Yes, find the center of mass of the forklift and the center of mass of the load it is carrying, consider these two as point masses and find the center of mass of the system, if it lies outside of the box made by connecting the wheels with imaginary lines then the object will tip.
 
Yes agreed that will eb to find out the stability of the forklift if the combined mass does not go outside the boundary.
but what about the condition when the load is taken at different heights? how can we calculate the stabiltiy in that case?
so for eg: a 1.5 ton cpapcaity of 6m height cannot carry full load at max height and will cause instabitlity and hence cause tipover. but how do we set the limit to carry 'x' weight at 'y' height
 
Your forlift should have a plate on it that spells it out for you.
If the plate is missing, contact the manufacturer, or look the model up on the internet where they might, should have the information you need.
 
What is the safe operating speed of a Ford Mustang? I'd say it depends on the conditions.

If you drive a forklift-truck at 30 degree slopes at 40 km/h, your load shoud be lighter, your turns more gentle, and load elevation shoud be lower, compared to operated in walking speed at a flat concrete floor.

The only limit I've heard of is lifting capacity. 3 tonnes means 3 t, max, when load's center of mass is 80 cm in front of fork frame. Hydraulics, hardware and counterweight are then scaled to handle that lift.

Stability is up to driver. There are too many variables to make sensible maths from it, for me anyway.
 
hmmm - i bet there is a formula for that. velocity, distance from center, weight...experience is best.
 
The only limit I've heard of is lifting capacity. 3 tonnes means 3 t, max, when load's center of mass is 80 cm in front of fork frame. Hydraulics, hardware and counterweight are then scaled to handle that lift.

Stability is up to driver. There are too many variables to make sensible maths from it, for me anyway.

Absolutely and entirely not true to any extent.
If you operate your forklift in this manner and an accident does happen, your case of with workman's compensation or any insurance firm will be denied. Your company will be severly audited for unsafe practices and could possibly be liable for a fine for allowing you to operate a forklift recklessly. The reason I say this is for anyone who reads this posting will not get the impression that the guidlines for safe operation of a forklift are just for the desk drawer. It is better to not find out through accident that the load was unstable.

As the lifting height goes up the allowable lifting weight on the forks decreases.
As the centre of mass of the load shifts to the left or the right of centre line of the machine and forks the load decreases and the maximum height decreases.
As the centre of mass of the load shifts farther forward from the centre of mass of the machine the maximum height and lifting capacity also decrease.

i will come back later with somemore forklift info if not is given in the meantime.
 
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