What are some affordable alternatives for a high pressure air regulator?

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SUMMARY

This discussion focuses on finding affordable alternatives for high pressure air regulators suitable for pneumatic projects. The user requires a regulator that can handle pressures between 1200-1300 psi, as their solenoids do not operate above this range. Current market options, such as those from Parker, are priced between $300 and $1000, prompting the search for more economical solutions. The user also notes that lower pressure regulators are readily available for around $30, raising questions about the pricing disparity for high pressure models.

PREREQUISITES
  • Understanding of pneumatic systems and solenoid operation
  • Familiarity with high pressure air applications
  • Knowledge of pressure regulator specifications and functionalities
  • Basic research skills for industrial applications and equipment
NEXT STEPS
  • Research affordable high pressure air regulators from alternative manufacturers
  • Investigate the specifications of oxygen regulators used in welding
  • Explore DIY solutions for pressure regulation in pneumatic systems
  • Learn about industrial applications that utilize high pressure regulators
USEFUL FOR

This discussion is beneficial for engineers, hobbyists, and technicians involved in pneumatic projects, particularly those seeking cost-effective solutions for high pressure air regulation.

suprant0010
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I'm working on a pneumatics project, which requires me to blast high pressure air through a set of solenoids.

The problem I'm having is controlling the air pressure. The bottle of compressed air comes with around 2000 psi when full. I found out through trial and error that my solenoids refuse to open on anything more than 1200-1300 psi.I tried draining the bottle to a low enough pressure so the solenoids will open. Then I run into the issue of the pressure steadily dropping as I consume it, its no longer useful to me after it gets below 1000 psi.

I tried to track down a high pressure output regulator, but haven't had much luck. There seems to be a few companies out there making them, but they're quite expensive (300$-1000$), such as the one Parker makes. Does anyone know of a cheaper alternative to those expensive regulators? I can find 400-500 psi regulators all over for around 30$, do I really have to pay 10 times the price for 3 times the pressure?

What common application would use such a regulator? Searching for "high pressure regulator" doesn't seem to be working for me, I figure I could try and search for a particular industrial application that uses them.
 
Last edited:
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The oxygen bottles used for welding are filled to 15 MPa, (2200 psi), the gauge goes up to 30MPa. The pressure reducing valve has right hand threads and should work with high pressure air.
 

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