What Is the Correct Bolt Diameter for a Rigid Flange Coupling?

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SUMMARY

The correct bolt diameter for a rigid flange coupling secured by three bolts on a PCD of 200mm and subjected to a torque of 10kN/m is determined to be 20mm. The calculations involve using a working stress of 112.5N/mm², derived from a bolt material shear stress of 225N/mm² with a factor of safety of 2. The required bolt area is calculated to be 888.8mm², which is then divided by three to account for the number of bolts, resulting in a bolt area of 296.2mm². The final diameter calculation confirms that a diameter of 20mm is necessary for adequate performance.

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A rigid flange coupling, secured by 3 bolts on a PCD of 200mm, is subjected to a torque of 10kN/m. Determine the bolt diameter (to the nearest mm)

Bolt material shear stress = 225N/mm^2
Factor of safety = 2

Hi, I'm chris, I'm an aeronautical engineering student and I'm a little puzzled by a step in the above problem. I don't understand why I have to figure out the bolt area then reverse the step in the following calculation. I'm really just looking for some clarity, y'know, someone to say "yeah, that's correct". Any help appreciated, my work is below.

Working stress = 225N/mm^2 ÷ 2 = 112.5N/mm^2

Torque = Force*Radius => Force = Torque÷Radius
= 10*10^3÷0.1
= 10*10^4 kN

Stress=Force÷Area => Area = Force÷Stress
= 10*10^4÷112.5
= 888.8mm^2

Bolt area = 888.8÷3
= 296.2mm^2

Diameter = √(3*296.2 ÷ ᴨ)
= 16.81mm
= 17mm
 
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Looks correct except for the '3' in the bolt diamter - you have already takne into account that there are 3bolts, by dividing 888.8mm^2 by 3.
So I get a bolt radius of 9.7, so a diameter of 20mm
 

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