What makes the construction of power and pulse transformers different?

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Discussion Overview

The discussion centers on the differences in construction between power transformers and pulse transformers, particularly in high-frequency applications. Participants explore aspects such as core materials, winding techniques, and losses associated with each type of transformer.

Discussion Character

  • Technical explanation
  • Debate/contested

Main Points Raised

  • Some participants note that power transformers typically use sheet iron with added silicon to minimize iron losses, while pulse transformers often utilize ceramic cores that have minimal iron losses.
  • It is mentioned that the windings in pulse transformers can be made from litz wire to further reduce copper losses.
  • One participant highlights that the magnetic particle diameter or lamination thickness in pulse transformers should not exceed twice the skin depth at the maximum frequency of operation to avoid inefficiencies.
  • Another point raised is that power transformers can use thicker laminations due to their operation at lower frequencies (50 or 60Hz), whereas pulse transformers require finer core materials like iron powder or ferrite.
  • There is a discussion about the necessity of using thicker wire or litz wire at higher frequencies due to the skin effect, which confines AC current to the surface of conductors.

Areas of Agreement / Disagreement

Participants present multiple competing views regarding the construction and material choices for power and pulse transformers, indicating that the discussion remains unresolved with differing opinions on optimal design practices.

Contextual Notes

Participants reference specific technical considerations such as skin depth and lamination thickness, which may depend on operational frequency, but do not resolve the implications of these factors on transformer design.

Who May Find This Useful

This discussion may be useful for engineers, students, and professionals interested in transformer design, electrical engineering, and high-frequency applications.

smruti
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what is the difference between the construction of a power transformer and a pulse transformer used in high frequency application and what about their core and copper losses?
 
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smruti said:
what about their core and copper losses?

The core of power transformers is made of sheet iron added silicon to reduce iron losses.

In a high frequency transformer a ceramic core is used, having only electric conductivity located in small particles, thus the ironlosses are tiny. The windings can be litz wire to reduce copper losses.
 
The magnetic particle diameter or lamination thickness should not be more than twice the skin depth at the maximum frequency of operation.
http://en.wikipedia.org/wiki/Skin_effect
If the magnetic material is thicker than needed then the material in the centre of the lamination will not be accessible to the magnetic field. That will make a heavier and more bulky core, that will in turn need more winding wire.

A power transformer can use thick laminations because it operates at 50 or 60Hz.
A pulse transformer needs a very fine iron powder or ferrite core material.

At higher frequencies only the surface of conductors carries AC current. It is therefore necessary to use thicker wire or litz wire at higher frequencies.
http://en.wikipedia.org/wiki/Litz_wire
 
Here are some pdf files on the practice of transformer design.

slup124 Magnetic Core Characteristics. http://www.ti.com/lit/ml/slup124/slup124.pdf

slup126 Power Transformer Design. http://www.ti.com/lit/ml/slup126/slup126.pdf

Inverter Transformer Core Design and Material Selection. http://www.mag-inc.com.cn/File%20Library/Product%20Literature/Strip%20Wound%20Core%20Literature/Inverter-Transformer-Core-Design-and-Material-Seletion-EN.pdf
 
Last edited by a moderator:
Cool video about the transformers we see every day.
 

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