What materials are best for a high pressure face seal?

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SUMMARY

The discussion focuses on selecting materials for a high-pressure face seal designed to withstand 3000 psig. Blake J identifies challenges with elastomer seals due to potential extrusion and the risk of stripping aluminum threads under high torque. The O-Ring Face Seal (ORFS) is suggested as a viable option, particularly for static applications with inert gases, as it can effectively handle the specified pressure without extrusion issues when properly designed. The conversation emphasizes the importance of ensuring flat sealing surfaces to maintain seal integrity.

PREREQUISITES
  • Understanding of O-Ring Face Seal (ORFS) design and functionality
  • Knowledge of material properties under high pressure and torque
  • Familiarity with elastomer and metal seal applications
  • Basic principles of static vs. dynamic sealing mechanisms
NEXT STEPS
  • Research materials suitable for high-pressure seals, focusing on elastomers and metals
  • Explore design considerations for O-Ring Face Seals in static applications
  • Learn about the effects of gas chemistry on seal material selection
  • Investigate extrusion prevention techniques in sealing applications
USEFUL FOR

Engineers, product designers, and materials specialists involved in high-pressure sealing applications, particularly in static environments with inert gases.

blakej
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Hi,
I'm doing a design which requires a face seal with internal gas pressure of 3000 psig. An elastomer face seal at that pressure may run into some issues. The threaded connection between the parts that retain the seal is small and the female thread is alum which will strip under high torque which may make using a metal seal challenging. Any material suggestions I should check out for this face seal?
Thanks!
Blake J
 
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How big is the small part that retains the seal?
What temperatures and gas chemistry does it need to handle.

Is this a rotating connection or static. Pump drive shafts sometimes employ flat ceramic face seals.

An ORFS = O-Ring Face Seal, has two flat surfaces, one with a circular groove to hold an O-ring. The O-ring seats against the outer surface of the groove. When tightened the ring is fully enclosed but any pressure pushes it against the outer joint between the surfaces. You must make sure that the faces are flat so as to prevent extrusion of the O-ring.

ORFS works quite OK at 3000 psi with hydraulic fluid. http://www.ryco.com.au/index.php?id=221
 
Thanks Baluncore, I'm going to use a face seal with an elastomer. It's a static seal for use with various inert gasses and no temperature extremes. If I bottom out metal to metal on the outside of the groove, I shouldn't have to worry about extrusion like I would if sealing in a bore w/o a backup ring.
 
Dynamic loads are a horse of a different color. An elastomer seal may not be suitable.
 

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