What ohm resistor should I use for my transformer's extra capacity?

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Discussion Overview

The discussion revolves around selecting an appropriate resistor to discharge a filter capacitor in a DC power supply quickly when unplugged. Participants explore the implications of resistor values and wattage ratings in relation to the transformer’s capacity and relay operation.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant describes a scenario involving a 12V, 200mA transformer powering a relay and seeks advice on resistor selection to manage excess current.
  • Another participant asserts that the transformer does not have a reserve of current to draw down, emphasizing the inductive nature of the coil.
  • A participant mentions using a 68 ohm, 1/2 watt resistor that overheated and considers switching to a 100 ohm, 2 watt resistor, questioning its heat generation.
  • Discussion includes calculations indicating that a 100 ohm resistor will dissipate 1.4 watts, which is within the tolerance of a 2 watt resistor, while the 68 ohm resistor was attempting to dissipate 2 watts.
  • Some participants suggest that a higher wattage resistor could be used for safety, with one proposing a 10 watt, 50 ohm resistor for faster discharge.
  • There is a suggestion to place a switch between the wall wart and the relay as an alternative solution.
  • A participant shares their experience of successfully using a 50 ohm, 10 watt resistor with a homemade heatsink to improve the relay's power-off timing.
  • Another participant questions the approach of permanently placing a resistor across the power supply output, suggesting alternative methods to address the issue.

Areas of Agreement / Disagreement

Participants express differing opinions on the best approach to discharge the capacitor, with some advocating for higher wattage resistors while others question the necessity of the resistor setup. The discussion remains unresolved regarding the optimal solution.

Contextual Notes

Participants discuss the implications of resistor values and wattage ratings without reaching a consensus on the best approach. The conversation includes various assumptions about the circuit design and the behavior of components under different conditions.

adoublearonn
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This will (maybe) be an easy question to answer. Here is my situation:

I have a 12v 200mA capacity transformer (wall wart) that I am using to power up a relay which takes about 5mA and has an input voltage range of 5-24v. Basically I need to burn off the other 185mA or so of the transformer's capacity, that way the relay shuts off immediately when the transformer is unplugged instead of staying on while it drains the residual power in the transformer. I am not exactly sure what ohm of resistor I should use to do this or if that is even what i should use. Thanks for any help!
 
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This is a really easy question to answer: the coil only provides as much current as drawn, there is no 'reserve' to draw down. Because of the inductive nature of the coil, it will sustain the current for a little bit (L / R) but this shouldn't last very long.
 
MATLABdude said:
This is a really easy question to answer: the coil only provides as much current as drawn, there is no 'reserve' to draw down. Because of the inductive nature of the coil, it will sustain the current for a little bit (L / R) but this shouldn't last very long.

Sorry, I was using the wrong terminology. It's a DC power supply and there's a filter cap inside that I would like to discharge faster when it's unplugged. Initially I tried a 68 ohm 1/2 watt resistor but it nearly caught on fire (oops). Someone suggested a 100 ohm 2 watt resistor instead. Would that become as hot?
 
adoublearonn said:
Sorry, I was using the wrong terminology. It's a DC power supply and there's a filter cap inside that I would like to discharge faster when it's unplugged. Initially I tried a 68 ohm 1/2 watt resistor but it nearly caught on fire (oops). Someone suggested a 100 ohm 2 watt resistor instead. Would that become as hot?

Across a 12V supply, a 100ohm resistor will dissipate 1.4watts so a 2 watt resistor will get hot but be within tolerance.

Your 68ohm resistor was trying to dissipate 2 watts so no surprise that it fried.
 
Thanks so much for the help!
Would you mind explaining, just so I understand, why the resistor can be 100 ohm and not 68 ohm (like the math says)?
 
I have not idea why 68 ohms was selected to discharge the capacitor but RC discharge takes an amount of time proportional to the R value so a 100ohm will discharge it more slowly than a 68ohm.
 
adoublearonn said:
Thanks so much for the help!
Would you mind explaining, just so I understand, why the resistor can be 100 ohm and not 68 ohm (like the math says)?

You can have it 68 ohms, you just need much more than .5 Watts. Go with 3-4 Watts for safety.
 
I say if you want it to discharge faster, go with a higher wattage wire coil resistor. Something like a 10 W 50 Ohm.
 
Why don't you just put the switch between the wall wart and the relay?
 
  • #10
Carl Pugh said:
Why don't you just put the switch between the wall wart and the relay?

The situation is already rigged up like crazy. Basically I've created a sequencer to power up audio amplifiers one by one
 
  • #11
Thanks for all the help guys, I ended up going with a 50 ohm 10 watt resistor and even fashioned a homemade heatsink complete with thermal compound to keep it cool. It works wonderfully and now my relay doesn't take 20 extra seconds to power off. I have been to some forums with some unpleasant people and I must say everyone here seems friendly and ready to help.
 
  • #12
Are you permanently placing a 50 ohm resister across the Power-Supply output?
Thats crazy way of solving your problem. I would have just opened the power supply and used a much lower capacity capacitor or not at all. Relays work fine with rippling DC.
 

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