Which DC Motor Is More Powerful: Brushed or Brushless?

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SUMMARY

The discussion centers on the comparison between brushed and brushless DC motors, specifically regarding their power output, efficiency, and operational advantages. It is established that brushless motors are generally more efficient than brushed motors due to reduced friction and wear from the absence of brushes. In terms of torque production, a brushless motor outperforms a brushed motor when both are of identical size and weight. Additionally, brushless motors, particularly those equipped with Hall Effect sensors, can operate effectively at low or zero RPM, a significant advantage over brushed motors which risk commutator damage under similar conditions.

PREREQUISITES
  • Understanding of DC motor types: brushed and brushless
  • Knowledge of torque and efficiency in electric motors
  • Familiarity with Hall Effect sensors and their applications
  • Basic principles of electrical engineering related to motor operation
NEXT STEPS
  • Research the efficiency differences between brushed and brushless DC motors
  • Explore the design and functionality of Hall Effect sensors in motors
  • Investigate torque production characteristics in electric motors
  • Learn about the maintenance requirements and lifespan of brushed vs. brushless motors
USEFUL FOR

Engineers, hobbyists, and technicians involved in robotics, automotive applications, or any field requiring motor selection and optimization will benefit from this discussion.

ramonegumpert
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Dear Sirs/Mdms,

I would like to find out how different is a brushed vs brushless dc motor in terms of size, weight and power .

I can find articles on the net regarding some comparisons between the 2 types. For example, a brushed is less efficient than a brushless motor.

But i cannot find info about :

1. Assuming a brushed and a brushless motor both are of the same size and weight,
which is more powerful in terms of torque produced?

I suspect the brushed motor is less powerful as it is less efficient dues to contacts and frictional losses?

2. Between these 2 types of motor of same dimensions, does a brushed motor have any advantage over the brushless motor?

sincerely,
Ramone
 
Engineering news on Phys.org
Hello ramone-
One specific advantage a brushless permanent magnet dc motor with a Hall Effect sensor has over a brushed motor is being able to run as a torque motor, at very low or zero RPM, because in a brushed motor there is the danger of damaging the commutator.
Bob S
 

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