Why are salient pole rotors preferred in hydro plants?

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Discussion Overview

The discussion centers on the preference for salient pole rotors in hydro power plants compared to cylindrical rotors, particularly in low-speed applications. Participants explore the advantages of salient rotors, including electrical and mechanical considerations, as well as the implications of air gap uniformity.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • Some participants note that salient rotors are not suitable for high rotational speed applications due to mechanical constraints, leading to the preference for cylindrical rotors in those cases.
  • One participant highlights that generating 60 Hz or 50 Hz power with a low-speed generator necessitates many poles, which is challenging to implement on a cylindrical rotor.
  • Another participant mentions that the voltage generated is proportional to the relative velocity between the conductor and the magnetic field, suggesting that larger diameters are needed for slow-turning turbines to achieve sufficient velocity.
  • There is a discussion about the air gap variations, with one participant asserting that cylindrical rotors are preferred for their uniform air gap, which reduces distortion in the air gap flux, while acknowledging the necessity of salient rotors for low-speed applications.
  • A later reply points out that significant air gap variations can occur in certain applications, such as in salient pole alternators used with diesel engines, which raises questions about the performance of salient rotors despite air gap irregularities.

Areas of Agreement / Disagreement

Participants express differing views on the advantages and disadvantages of salient versus cylindrical rotors, particularly regarding air gap uniformity and the feasibility of pole construction. The discussion remains unresolved, with multiple competing perspectives presented.

Contextual Notes

Participants discuss the mechanical and electrical implications of rotor design without reaching a consensus on the overall superiority of one type over the other. The discussion includes assumptions about operational speeds and the construction challenges associated with different rotor types.

LagCompensator
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Hi all,

I tried to post in this post https://www.physicsforums.com/threads/salient-and-non-salient-pole-synchronous-generator.878198/ but I now realize that creating a new thread might have been better.So...
  • Salient rotors are not used in high rotational speed applications, and we must use cylindrical rotors due to mechanical reasons, OK I get that.

  • Why are salient rotors the "preferred choice" at low speed applications, such as in hydro power plants? What are the advantages of salient rotors (electrical and/or mechanical), since hydro power plants use salient rotors over cylindrical rotors at low speed applications?
  • Are there any benefits of having a non-uniform air gap compared to having an uniform air gap, and hence uniform flux distribution(?)?

Best regards
 
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If you want to make 60 Hz power (or 50 Hz), with a low speed generator, it takes many, many poles. The construction of so many poles on a round rotor would be very difficult to get enough turns on each pole. Look at a round rotor and see how the turns are laid into the surface of the rotor. Commercial generators almost always use 3600 rpm (or 3000 rpm) with a two pole rotor. Now imagine trying to wind perhaps 20 poles on a round rotor.
 
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Back to basics:

Voltage is in proportion to relative velocity between the conductor and the magnetic field.
In a slow turning water turbine it takes huge diameter to get much velocity.

I think you'd rather assemble this from separate pieces than machine it out of a solid forging.

upload_2017-7-12_22-14-16.png


see also https://www.gepowerconversion.com/sites/gepc/files/product/Hydro%20Generator%20Brochure.pdf
 
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Thanks, it makes sense. So basically a cylindrical rotor would be preferred in all cases due to uniform airgap, and hence reduce distortion in the airgap flux? However due to the slow operating speed of i.e. hydro plants we need to use salient rotors, because we would require a lot of poles to get our 50/60Hz waveforms, something that would would not be feasible on a cylindrical rotor.
 
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Just a small aside here. If we look at the picture Old Jim posted, it is evident that the air gap variation is only a couple of inches or so. Much more extreme variations occur in the salient 4-pole alternators often used with diesel engines for standby power. In that case, four separate pole pieces are usually bolted to a much smaller center piece, with rather large gaps between the pole faces. The air gap variation is often quite large, and yet, these alternators work very well.
 
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