Why Do Bench Power Supplies Remain So Large?

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SUMMARY

Bench power supplies remain large and heavy primarily due to the need for low noise outputs, which necessitates the use of linear power supplies. These supplies utilize transformers operating at AC mains frequency (50/60Hz), contributing to their bulk. While smaller switching power supplies exist, they introduce noise and ripple, compromising performance. A hybrid design combining a switching power supply with a linear regulator could offer a compact solution without sacrificing output quality, but practical limitations regarding size and stability persist.

PREREQUISITES
  • Understanding of linear vs. switching power supply technologies
  • Familiarity with power supply specifications such as voltage, current, and noise levels
  • Knowledge of AC mains frequency and its impact on power supply design
  • Awareness of hybrid power supply designs and their potential advantages
NEXT STEPS
  • Research hybrid power supply designs that combine switching and linear technologies
  • Explore the specifications and performance metrics of linear power supplies
  • Investigate the advantages and disadvantages of switching power supplies in lab environments
  • Learn about noise reduction techniques in power supply design
USEFUL FOR

Electrical engineers, lab technicians, and anyone involved in the design or use of power supplies in laboratory settings will benefit from this discussion.

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I am talking about those power supplies in the University lab. Also if I wish to buy any now it will still be quite big and similar to what is in the University lab.

My question is, even after the technology has advanced, why are bench power supplies so huge and heavy? Why have they not become miniaturized with the same performance?

Edit: miniaturized is wrong word, small will do.
 
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You want a 2" by 2" multi output supply that can slip around? Also supply get smaller, but your fingers don't, neither are the output connectors. You need to have knobs on the supply to adjust the parameters and wires to plug into the supply. What is the point of making it so small?
 


I guess the word miniature has been a mistake. I would like to have Bench Power supplies with the same performance as small as the laptop power supply. :D
 


shippo113 said:
I guess the word miniature has been a mistake. I would like to have Bench Power supplies with the same performance as small as the laptop power supply. :D

You would like a 20V, 4A power supply that cannot be adjusted or current limited, has no display, gets very hot, has less performance with transients and ripple and accuracy, and breaks within 5 years or much sooner if you do bad things to its output?
 


shippo113 said:
I am talking about those power supplies in the University lab. Also if I wish to buy any now it will still be quite big and similar to what is in the University lab.

My question is, even after the technology has advanced, why are bench power supplies so huge and heavy? Why have they not become miniaturized with the same performance?

Edit: miniaturized is wrong word, small will do.

shippo113 said:
I guess the word miniature has been a mistake. I would like to have Bench Power supplies with the same performance as small as the laptop power supply. :D

The main reason is that you generally want lab power supplies to have very low noise on their outputs, so that means that they have to be linear power supplies, which are always going to be big and bulky because the transformers have to run off of the AC Mains frequency (50/60Hz).

You can certainly get smaller power supplies that use switching power converters -- they can be smaller and lighter because the magnetics will be running in the 100kHz range or so. But the disadvantage is that their output rails will have noise/ripple on them from the switching action of the supply circuitry.

One hybrid design (which I haven't seen but could certainly already exist) would use a switcher followed by a linear regulator. That would work for a fixed output voltage, and would give you a pretty small & light power supply with low output noise.
 


With all the knobs, meters, connectors, you can't make it that small. And I don't want the power supply to be drag and tumbling around. I like it nice as heavy and sit in one spot. If small is what you want, there are plenty little supply that you can buy and wire it up.
 


yungman said:
...And I don't want the power supply to be drag and tumbling around. I like it nice as heavy and sit in one spot.

One of the smartest things I have ever seen posted here on PF. When equipment gets so small that the connecting cables just due to their stiffness moves the unit around I look around for something heavy to attach to the bottom to keep it in place.
 


Averagesupernova said:
When equipment gets so small that the connecting cables just due to their stiffness moves the unit around I look around for something heavy to attach to the bottom to keep it in place.

Not to mention the problem that if a general purpose gizno like a power supply is small and light enough to put in somebody's pocket, it might not survive long as a lab power supply, if you get my meaning!
 

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