Build a Shaker Screen Box: Source Eccentric Drive Gears

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In summary: The type of bearing (bush, ball, needle or roller), and the size of the bearing will depend on the speed and the power being transferred.You can make your own eccentric by drilling a disc off-centre. You can reduce power by tuning the spring mountings of the shaker table to the excitation frequency.
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parttimefarmer
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where does locate eccentric drive gear
I am hoping to build a shaker screen box, to sort sand from gravel and rocks.
Want to use an eccentric drive gear to move the screen creating a vibration that would shift sand through screen mesh and over size rock wold flow off top of screen.
Have not been able to find a source of eccentric drive gear to use or even to look at in the market place.
Does anyone have sources for the eccentric drive gears.
 

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That's because they are not catalog items, so you need to make it yourself. Buy a gear, drill a hole, and press in a dowel pin. A good source for standard size gears, dowel pins, rod ends, bearings, and similar parts is McMaster-Carr Supply Company, www.mcmaster.com. They specialize in small orders to anybody with a credit card, and don't care if you are an individual hobbyist or a big company.

Their catalog is almost 4000 pages of every gear, bearing, bolt, and gadget you can think of, plus much more that you never heard of. It's the ultimate gadgeteer's wish book.
 
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  • #3
+1 on McMaster. See also:
https://sdp-si.com/
 
  • #4
You do not need an eccentric gear, which is a wheel with teeth.
You need an eccentric bearing. Google images 'eccentric bearing'.

https://www.dustspares.co.uk/shaker-parts/Eccentric-Bearing.html

Eccentric bearings are used on agricultural harvesting equipment.
The type of bearing (bush, ball, needle or roller), and the size of the bearing will depend on the speed and the power being transferred.

You can make your own eccentric by drilling a disc off-centre. You can reduce power by tuning the spring mountings of the shaker table to the excitation frequency.
 
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  • #5
Baluncore said:
You do not need an eccentric gear, which is a wheel with teeth.
You need an eccentric bearing. Google images 'eccentric bearing'.

Eccentric bearings are used on agricultural harvesting equipment.
The image in the first post of this thread shows what is very similar to the shaker drive on a combine harvester. With a username of @parttimefarmer it surprises me you haven't stumbled across this.
 

1. What materials are needed to build a shaker screen box?

The materials needed to build a shaker screen box include wood or metal for the frame, wire mesh for the screen, hinges and screws for assembly, and an eccentric drive gear mechanism.

2. Why is an eccentric drive gear necessary for a shaker screen box?

An eccentric drive gear is necessary for a shaker screen box because it provides the necessary vibration to separate materials on the screen. This vibration is created by the off-center rotation of the gear, which causes the screen to shake and particles to separate.

3. How do I determine the size of the eccentric drive gear needed for my shaker screen box?

The size of the eccentric drive gear needed for a shaker screen box depends on the size and weight of the materials being separated, as well as the desired level of vibration. It is best to consult with a mechanical engineer or use a gear sizing calculator to determine the appropriate size.

4. Can I use a different type of drive mechanism for my shaker screen box?

While an eccentric drive gear is the most common and effective drive mechanism for a shaker screen box, other options such as a cam or crank mechanism can also be used. However, these may not provide the same level of vibration and separation efficiency as an eccentric drive gear.

5. Is it necessary to have a shaker screen box with an eccentric drive gear for all types of materials?

No, a shaker screen box with an eccentric drive gear is not necessary for all types of materials. It is most commonly used for separating granular materials such as sand, gravel, and minerals. For finer materials, a different type of screening mechanism may be more effective.

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