Can one burn aluminium wires using an electric arc?

In summary, the conversation discusses the possibility of using aluminium wires as a fuel source by burning them through an electric arc and harnessing the resulting heat and light energy. However, the issue of aluminium oxide formation and the difficulty of sustaining an electric arc on aluminium are mentioned. The concept is compared to solid fuel boosters used in the Space Shuttle program and the use of inert gas in welding for aluminium. The potential for capturing and utilizing the aluminium oxide is also mentioned. The conversation concludes by discussing the efficiency and challenges of using aluminium as a fuel source.
  • #1
johne1618
371
0
Could one burn aluminium wires by striking up an electric arc between them and then feeding them towards each other as they are consumed (like an arc light)?

I assume the aluminium oxide would be burnt off as a vapour by the high temperature of the electric arc and thus would not inhibit the combustion process.

I was thinking that one could convert the light and heat generated into electricity to power a vehicle.
 
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  • #2
Are you planning to leaving a pollution of whitish Aluminum oxide fumes behind your car? also how effective will you be at harnessing the available heat energy and converting to motive force unless you can completely condense the products and remove their full heat value?

The scenario is actually played out in the solid fuel boosters for the old Space Shuttle program which use aluminum powder and an oxidizer in a rubber (Thiokol) binder. Since the binder also burns and forms CO2 and H2O vapor, there is something to expand under the heat and form a propulsive gas. It's a light once, and no turning off type scenario, and I would suspect that aluminum wire burning would be subject to the same issue.

In some sense, MIG and TIG welding (use of inert gas) for aluminum spells out the difficulty of sustaining an electric arc- the aluminum oxide can form an electrical insulator- fluxxing uses the principal of fluorides of aluminum still having conductivity as a melt. This allows for the arc to turned on and off at will
 
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  • #3
MrSid said:
Are you planning to leaving a pollution of whitish Aluminum oxide fumes behind your car? also how effective will you be at harnessing the available heat energy and converting to motive force unless you can completely condense the products and remove their full heat value?

The scenario is actually played out in the solid fuel boosters for the old Space Shuttle program which use aluminum powder and an oxidizer in a rubber (Thiokol) binder. Since the binder also burns and forms CO2 and H2O vapor, there is something to expand under the heat and form a propulsive gas. It's a light once, and no turning off type scenario, and I would suspect that aluminum wire burning would be subject to the same issue.

In some sense, MIG and TIG welding (use of inert gas) for aluminum spells out the difficulty of sustaining an electric arc- the aluminum oxide can form an electrical insulator- fluxxing uses the principal of fluorides of aluminum still having conductivity as a melt. This allows for the arc to turned on and off at will

I think i would like to capture the Aluminium oxide rather than emit it. I'm not sure how easy that would be! Maybe one could use cyclonic separation.

I suppose most of the energy would be in the form of electromagnetic radiation that could be captured by photovoltaic cells.

The wikipedia entry on TIG says AC current can remove the layer of aluminium oxide.

I suppose my idea is just like MIG welding of aluminium but instead of using an inert gas to prevent chemical reactions I would be using air/oxygen to promote combustion.
 
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  • #5
Borek said:
I don't see how such a setup would work.

But you are not the first to propose Al as a fuel.

http://news.uns.purdue.edu/x/2007a/070515WoodallHydrogen.html

But in principle could one burn aluminium by striking an electric arc between Al electrodes and say directing a jet of oxygen on the arc?

It seems feasible to me but I'm not an experimentalist (actually I'm not a theorist either!)
 
  • #6
I'm hoping that you can see that you will have so much more energy to harvest as heat than will be available as light, and that if you are taking an energy hit with photovoltaics and then electromotive conversion, the efficiency is all of the fractions multiplied. At "theoretical best' you might only get 1 ppth to 1 ppm of the energy converted to motion.

The engineering nightmares of dealing with reflective and insulative Al2O3 vapor coatings condensing on all surfaces meant to channel or collect any of the energy forms would throw another fractional loss into the efficiency calculation.
 
  • #7
I've done it. Not for propulsion but by accident.

An arc (if the current is high enough) can vaporize any substance known to man. It's far hotter than the Sun.
 
  • #8
MrSid said:
I'm hoping that you can see that you will have so much more energy to harvest as heat than will be available as light, and that if you are taking an energy hit with photovoltaics and then electromotive conversion, the efficiency is all of the fractions multiplied. At "theoretical best' you might only get 1 ppth to 1 ppm of the energy converted to motion.

The engineering nightmares of dealing with reflective and insulative Al2O3 vapor coatings condensing on all surfaces meant to channel or collect any of the energy forms would throw another fractional loss into the efficiency calculation.

Well one could heat up a thermocouple. They aren't that efficient apparently only 5-10% but that's better than ppth. As the temperature of burning Al is high one should get a good thermodynamic efficiency factor.
 
  • #9
johne1618 said:
Well one could heat up a thermocouple. They aren't that efficient apparently only 5-10% but that's better than ppth. As the temperature of burning Al is high one should get a good thermodynamic efficiency factor.

Are you by any chance talking about something like this?

In any case, aluminium is famous for requiring a lot of energy to refine properly. This obviously makes aluminum less useful as a fuel source. The industrial Hall-Heroult process is considered most efficient, and consumes approximately 55MJ (though modern smelters can achieve an efficiency of 46MJ) per kg of aluminium.
 
  • #10
Hobin said:
Are you by any chance talking about something like this?

Interesting link.

I guess you have to make the Sodium hydroxide. Wiki says you can do it by electrolysis of sea water I think.
 
  • #11
johne1618 said:
Well one could heat up a thermocouple. They aren't that efficient apparently only 5-10% but that's better than ppth. As the temperature of burning Al is high one should get a good thermodynamic efficiency factor.

Better than a thermocouple one could use direct thermionic conversion to produce electricity.
 

1. Can aluminium wires be burned using an electric arc?

Yes, it is possible to burn aluminium wires using an electric arc. However, the conditions and equipment needed for this process may vary depending on the thickness and composition of the wire.

2. What is an electric arc and how does it work?

An electric arc is a discharge of electricity between two electrodes, typically created by a high voltage difference. This creates a high temperature plasma, which can be used to melt and burn materials such as aluminium wires.

3. Is it safe to burn aluminium wires using an electric arc?

It is not recommended to attempt burning aluminium wires using an electric arc without proper training and safety precautions. The process can be dangerous and may release harmful fumes and particles.

4. What equipment is needed to burn aluminium wires with an electric arc?

To burn aluminium wires with an electric arc, you will need a power source, electrodes, and a suitable container to hold the wires. The power source should be capable of producing high voltage and current, while the electrodes should be able to withstand the heat and conduct electricity effectively.

5. What are the potential uses of burning aluminium wires with an electric arc?

Burning aluminium wires with an electric arc can be used for various purposes such as recycling, purification, and welding. It can also be used in research and development of new materials and processes.

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