Determine the overall efficiency of a 4 into one gearbox configuration

In summary, the conversation revolves around determining the overall efficiency of a 4-in-1 gearbox configuration. The configuration consists of four gearboxes with 90% efficiency each, driving a central ring gear attached to a rotating shaft. The question is posed about the overall power transfer efficiency and the conversation ends with the suggestion to create a Free Body Diagram for each gearbox to gain a better understanding of the torque and power flow in the system.
  • #1
Pinon1977
126
4
TL;DR Summary
Trying to determine the overall efficiency of a 4 into one gearbox configuration
So I'm trying to figure out the overall efficiency of this particular gear system. I have four gearboxes, each stationary in and of themselves, all driving a central ring gear which is permanently attached to a rotating shaft. Please see the attached sketch. If each one of the perimeter gearboxes is 90% efficient and they're directly feeding a ring gear that is attached permanently to a drive shaft, what would the overall power transfer efficiency be? One more piece of information, each gearbox has an input power of one horsepower. My first guesstimation would be that one horsepower reduced by 90% efficiency would be 9 horsepower.. but then when you multiply 9 x .9 x .9 v .9?
IMG_20230625_211620287.jpg
 
Last edited by a moderator:
Engineering news on Phys.org
  • #2
Pinon1977 said:
TL;DR Summary: Trying to determine the overall efficiency of a 4 into one gearbox configuration

My first guesstimation would be that one horsepower reduced by 90% efficiency would be 9 horsepower.
If only we could be so lucky, but we do not allow the discussion of free energy machines on PF.

At 90% efficiency, for each 1 kW that flows from an input shaft, through one gearbox, to a common output shaft, 900 watt will appear at the output. With four input shafts, the output power will be 4 * 1 kW * 0.9 = 3.6 kW.
 
  • #3
Always the same advice:
jack action said:
Do a Free Body Diagram (FBD) on each gearbox to get the answer.
It would be really beneficial for you to do so. It would help you understand how the torque and power flow through your system.
 

1. How is overall efficiency defined for a 4 into one gearbox configuration?

The overall efficiency of a 4 into one gearbox configuration is defined as the ratio of output power to input power, expressed as a percentage. It takes into account all losses and inefficiencies within the gearbox.

2. What factors affect the overall efficiency of a 4 into one gearbox configuration?

The overall efficiency of a 4 into one gearbox configuration can be affected by various factors such as friction, gear meshing, bearing losses, and lubrication. The quality of the gears and the design of the gearbox also play a significant role in determining the overall efficiency.

3. How can the overall efficiency of a 4 into one gearbox configuration be measured?

The overall efficiency of a 4 into one gearbox configuration can be measured by conducting a power test, where the input power and output power are measured and the ratio is calculated. This can also be done by using specialized equipment such as dynamometers.

4. What is considered a good overall efficiency for a 4 into one gearbox configuration?

A good overall efficiency for a 4 into one gearbox configuration can vary depending on the specific application and design of the gearbox. However, in general, an efficiency of 95% or above is considered to be good.

5. How can the overall efficiency of a 4 into one gearbox configuration be improved?

The overall efficiency of a 4 into one gearbox configuration can be improved by using high-quality gears and bearings, reducing friction through proper lubrication and maintenance, and optimizing the design of the gearbox for the specific application. Regular performance checks and maintenance can also help to improve overall efficiency.

Similar threads

  • Mechanical Engineering
Replies
5
Views
929
  • Mechanical Engineering
Replies
19
Views
2K
  • Engineering and Comp Sci Homework Help
Replies
3
Views
2K
  • Mechanical Engineering
Replies
7
Views
2K
  • Mechanical Engineering
Replies
8
Views
10K
  • Engineering and Comp Sci Homework Help
Replies
2
Views
8K
  • Mechanical Engineering
Replies
20
Views
6K
  • Mechanical Engineering
Replies
1
Views
3K
  • Mechanical Engineering
2
Replies
47
Views
7K
  • Mechanical Engineering
Replies
8
Views
2K
Back
Top