Effects of Ultrasonic Transducer in contact with glass

In summary, the conversation discusses the possibility of using ultrasonic cleaning to clean the inside of a glass vessel without submerging it completely in fluid. The effect on the glass will depend on the power transmitted, and using a gel can improve energy transfer. The conversation also touches on the use of immersion transducers and shares a humorous anecdote about using a sonic bath to remove a head gasket from a motorbike engine.
  • #1
Mark Brown
I'm looking for a way of using ultrasonic cleaning to clean the inside of a glass vessel filled with some sort of fluid by transmitting ultrasounds through the glass, rather than submerging the entire glass vessel. If an ultrasonic transducer, let's say something with a maximum frequency of 40 kHz, was in direct contact with a glass surface, would it shatter the glass surface? If so, are there ways of using some sort of ultrasonic destructive interference, or any other methods, for mitigating energy transfer to the glass but still providing cavitation of the fluid inside the vessel? Thanks in advance for your insight
 
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  • #2
The effect will depend on the power transmitted to the glass. If the power is low enough of course it will not shatter the glass.
The ultrasound by itself does not have any special destructive power. It is like any other sound. If the frequency of the transducer happens to be close to some resonance frequency of the vessel then you will transmit more power to the glass and the effect is enhanced. Same as for audible frequencies.
I would just start with a low power and increase it gradually. But it depends a lot on your setup.
 
  • #3
Could you use a suitable Gel to get good coupling to the glass? It would avoid high stress at local points of contact and you would get better power transfer.
Obvs you have to start off at low power and give it time to work, rather than being impatient and turning up the wick to soon! :nb)
Do you have a spare replacement glass vessel?
 
  • #4
During a long, unattended run in our big sonic baths, water would evaporate until there was only an inch or two, so part-filled flasks stood on the bottom, just above the transducer. They often rattled about, but we never had one break. Of course, the power available was limited to flask-safe. Industrial-rated transducers, for 'process' work, may be harsher...

Um, medical ultrasound scans and industrial crack-hunting seem to use a gel to enhance energy transfer...

I've seen 'immersion' transducers, which may be dipped into fluid like a 'tropical' aquarium or 'home-brew' heater. Would one of those solve your coupling problem ??
==

FWIW, I remember our manager wandering through at lunch-time, glancing into the sonic baths and doing a splendid double-take.
"What's THAT ??"
"Motor-bike engine."
"Huh ?"
"Pete's changing the leaky head-gasket. Should be a half-hour job, but some of the old sealant baked on. If he can't shift it, he'll have to leave real-early to catch his bus/train/bus connections. Which means that urgent batch won't get run tonight."
"Oh... Well, I hope it works out !"
It did.
;-)
 

1. What is an ultrasonic transducer?

An ultrasonic transducer is a device that converts electrical energy into sound waves above the human audible range, typically above 20 kHz. It is commonly used in various industries for applications such as cleaning, measurement, and non-destructive testing.

2. How does an ultrasonic transducer work?

An ultrasonic transducer consists of a piezoelectric crystal that vibrates at a high frequency when an electrical current is applied. This vibration creates sound waves that travel through the material it is in contact with, such as glass. The sound waves can be reflected, absorbed, or transmitted depending on the properties of the material.

3. What are the effects of an ultrasonic transducer in contact with glass?

The effects of an ultrasonic transducer in contact with glass can vary depending on the application. Generally, it can cause the glass to vibrate, which can lead to cleaning or activation of the material. It can also be used to measure the thickness or density of the glass, or to detect any defects or cracks within the glass.

4. What are the benefits of using an ultrasonic transducer in contact with glass?

There are several benefits of using an ultrasonic transducer in contact with glass. It can provide a non-invasive and non-destructive method of cleaning or testing the glass, as well as being highly accurate and efficient. It can also be used for a variety of applications, making it a versatile tool in many industries.

5. Are there any safety precautions to consider when using an ultrasonic transducer in contact with glass?

Yes, there are some safety precautions to consider when using an ultrasonic transducer in contact with glass. The high frequency sound waves can be harmful to human hearing, so it is important to wear appropriate protective gear, such as earplugs, when using the device. It is also important to follow proper handling and operating procedures to avoid any accidents or damage to the equipment.

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