Heat Transfer and Combustion -- A furnace wall consists of three layers of material

In summary: So the total heat flow isq= (750-56)/12.174=56.3 W/m^2The temperatures of the interfaces are thenT1-T2= 56.3*1.913 = 107.7T2-T3= 56.3*6.471 = 364.2T3-T4= 56.3*3.790 = 213.6SoT1= 750-107.7 = 642.3T2= 642.3-364.2 = 278.1T3= 278.1-213.6 = 64.5T4= 64.5-
  • #1
Tiberious
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3

Homework Statement


A furnace wall consists of three layers of material as shown below.

The thermal conductivities are:

Firebrick = 1.15 W m–1 K–1

Insulating brick = 0.17 W m–1 K–1

Ordinary brick = 0.62 W m–1 K–1

Calculate:

  1. (i) the thermal resistance of each layer
  2. (ii) the heat loss per unit area
  3. (iii) the temperature at the two interfaces.

Homework Equations


The Thermal Resistance of each layer.

Given equation:
R_a= L/k

The Heat Loss per unit area.

Given equation:

q= ((T_1-T_2))/R_a

The Attempt at a Solution



The Thermal Resistance of each layer.

Given equation:
R_a= L/k

Thermal Resistance of Firebrick:
L=220mm=2.2〖0m〗^(-3)
k=1.15 W m-1 K-1

R_a= (2.〖20〗^(-3))/(1.15 )=1.913 m^2 K W^(-1)
Thermal Resistance of the Insulating Brick:
L=110mm=1.1〖0m〗^(-3)
k=0.17 W m-1 K-1
R_a= (1.〖10〗^(-3))/(0.17 )=6.471 m^2 K W^(-1)
Thermal Resistance of the Ordinary Brick:
L=110mm=2.35^(-3)
k=0.17 W m-1 K-1

R_a= (2.〖35〗^(-3))/0.62=3.790 m^2 K W^(-1) The Heat Loss per unit area.

Given equation:

q= ((T_1-T_2))/R_a

Temperature One: 750
Temperature Two: 56

Heat Loss per unit area Firebrick:

q= ((750-56))/(1.913 m^2 K W^(-1) )

q=362.781 W m^(-2)

Heat Loss per unit area Insulating Brick:

q= ((750-56))/(6.471 m^2 K W^(-1) )

q=107.248 W m^(-2)

Heat Loss per unit area Ordinary Brick:

q= ((750-56))/(3.790 m^2 K W^(-1) )
q=183.113 W m^(-2)
The Temperature at the two interfaces.

Determine the total resistance

R_a= R_a12+ R_a23+ R_a34
Inputting our known values

R_a= 1.91 + 6.47+ 3.79 =12.174 m^2 K W^(-1)

= 12.174

Heat Loss per unit area

q= (T_1-T_4)/R_a

= ((750-56))/(12.174 )

≈57 W m^(-1)We can now determine the temperature at the interfaces.

Determining the temperature at interface one.

q_12=q

q=57 W m^(-1)

So,
q_12= (T_(1-) T_2)/R_a12

→ T^1-T^2= R_a12 q_12

= 1.913∙57

=109.041 °C

Determine T_2

T_2= T_1-109.041

=750-109.041
Temperature at interface one.

=640.959°C

Determining the temperature at interface two.

q_23=q

q=57 W m^(-1)

So,
q_23= (T_1-T_2)/R_a23

→ T^2-T^3= R_a23 q_23

=6.471 ∙57

=368.847°C

Determine T_3

T_3= T_2-368.85

= 640.959-368.847
Temperature at interface Two.

=272.112°C

Finally,

=3.790 ∙57

=216.03
Determine T_4

T_4= T_3-216.03

= 272.112-216.03

≈56°C
 
Last edited by a moderator:
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  • #2
It's a bit hard to read all that on my small phone but...

You appear to calculate the heat loss incorrectly.

The heat flows through all three materials one after the other. So you should calculate the total euivalent series resistance. Then temperature drop occurs across that equivalent resistance.
 

1. What is heat transfer?

Heat transfer is the movement of thermal energy from one object or system to another. It can occur through conduction, convection, or radiation.

2. What is combustion?

Combustion is a chemical reaction in which a fuel combines with oxygen to produce heat and light. It is a common method of generating heat in furnaces.

3. How does a furnace wall work?

A furnace wall typically consists of three layers of material: an inner layer of refractory material, a middle layer of insulation, and an outer layer of structural material. The refractory layer helps to contain the high temperatures inside the furnace, while the insulation layer helps to reduce heat loss. The structural layer provides support and protection for the inner layers.

4. What are the different types of heat transfer that occur in a furnace wall?

The three types of heat transfer that occur in a furnace wall are conduction, convection, and radiation. Conduction is the transfer of heat through direct contact between materials. Convection is the transfer of heat through the movement of fluids, such as air or gas. Radiation is the transfer of heat through electromagnetic waves.

5. How important is proper insulation in a furnace wall?

Proper insulation is crucial in a furnace wall to prevent heat loss and maintain high temperatures inside the furnace. Without proper insulation, the furnace may not be able to reach and maintain the desired temperature, leading to inefficiency and potentially damaging the furnace components.

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