Heat Transfer and Combustion -- reheating furnace wall consists of 200 mm of firebrick

In summary, the calculation for the rate of heat transfer through unit area of the wall is 128 250 J/s. To calculate the heat losses per hour, this value is multiplied by the time (3600 seconds), resulting in 461.7 MJ. This is correct for the given surface area of 50 m^2. To find the heat flux for unit area of the wall, the heat transfer rate (128 250 J/s) would need to be divided by the total surface area of the wall (50 m^2), resulting in a heat flux of 2565 J/s.
  • #1
Tiberious
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Homework Statement


A small reheating furnace wall consists of 200 mm of firebrick. The inner surface of the wall is at a temperature of 320 °C and the outside temperature is 35 °C. Calculate the rate at which heat is transferred, by conduction, through unit area of the wall. The thermal conductivity of the firebrick used can be taken as 1.8 W m–1 K–1.

If the outside surface area of the furnace is 50 m2estimate the heat losses through the furnace wall per hour.

Homework Equations



Given equation:
ϕ = (kA(T_1-T_2))/L

The Attempt at a Solution



Inputting values:
k=1.8 W m^(-1) K^(-1)
A=50m^2
T_1=320 ,T_2=35
L=200mm ⟶ 0.2m
ϕ= ((1.8)∙(50)∙(320-35))/0.2
=128 250 W
=128 250 J S^(-1)

The heat loss per hour = ϕ∙t

128 250 ∙ 3600

=461 700 000 J
= 461.7 MJ
 
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  • #2
Tiberious said:

Homework Statement


A small reheating furnace wall consists of 200 mm of firebrick. The inner surface of the wall is at a temperature of 320 °C and the outside temperature is 35 °C. Calculate the rate at which heat is transferred, by conduction, through unit area of the wall. The thermal conductivity of the firebrick used can be taken as 1.8 W m–1 K–1.

If the outside surface area of the furnace is 50 m2estimate the heat losses through the furnace wall per hour.

Homework Equations



Given equation:
ϕ = (kA(T_1-T_2))/L

The Attempt at a Solution



Inputting values:
k=1.8 W m^(-1) K^(-1)
A=50m^2
T_1=320 ,T_2=35
L=200mm ⟶ 0.2m
ϕ= ((1.8)∙(50)∙(320-35))/0.2
=128 250 W
=128 250 J S^(-1)

The heat loss per hour = ϕ∙t

128 250 ∙ 3600

=461 700 000 J
= 461.7 MJ
That all looks correct
 
  • #3
The question mentions " through unit area of the wall" is the answer above, Q = 128250 multiplied 3600sec correct for this statement, the way I'm reading it as this is correct for 50m^2 and therefore to find unit area of the wall we use q (heat flux) thus 2565 X 3600? Or am I confusing myself here? Thanks
 

1. How does heat transfer occur in a reheating furnace wall?

In a reheating furnace wall, heat transfer occurs through three main mechanisms: conduction, convection, and radiation. Conduction involves the transfer of heat through the solid material of the firebrick. Convection occurs when heated gases or liquids circulate and transfer heat through the wall. Radiation involves the transfer of heat through electromagnetic waves, such as infrared radiation, from the hot side of the wall to the cooler side.

2. What is the purpose of the firebrick in a reheating furnace wall?

The firebrick serves as an insulating material in the reheating furnace wall. Its high thermal resistance helps to reduce heat loss and maintain a consistent temperature inside the furnace. It also protects the outer layer of the wall from the intense heat of the furnace.

3. How thick should the firebrick be in a reheating furnace wall?

The firebrick in a reheating furnace wall is typically 200 mm thick. This thickness provides sufficient insulation to prevent heat loss while also being able to withstand the high temperatures of the furnace.

4. How does combustion affect the reheating furnace wall?

Combustion, the process of burning fuel to produce heat, can impact the reheating furnace wall in several ways. The high temperatures and gases produced during combustion can cause thermal stresses on the wall, potentially leading to cracking or damage. Combustion also produces by-products, such as soot and ash, which can accumulate on the wall and affect its performance over time.

5. How can the efficiency of heat transfer in a reheating furnace wall be improved?

To improve the efficiency of heat transfer in a reheating furnace wall, several measures can be taken. These include properly insulating the wall with firebrick, minimizing air leaks, optimizing the combustion process, and regularly maintaining and cleaning the wall to remove any build-up of by-products. Proper design and operation of the furnace can also play a significant role in improving heat transfer efficiency.

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