Joint physics - hose/pipe connection

  • Thread starter jbenedet
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  • #1
jbenedet
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TL;DR Summary
Pull-off force at vehicle joint
Hello,

Did a simple study at work recently and was confounded by the results. Hoping for a simple explanation….

Consider a pipe is inserted into a hose and a clamp is tightened over the connection.

The pipe has a groove and the hose has a bead. To complete the connection the hose bead is pushed into the pipe groove

We tightened the clamp in 3 different positions;

1)5 samples with the clamp tightened 5mm upstream from the bead/groove location. (Closest to pull stress).
2) 5 samples with the clamp tightened directly over the bead/groove location.
3) 5 samples with the clamp tightened 5 mm downstream from the bead groove location. (Furthest for pull tension)

What we found was the pull-off force was highest in 1, followed by 3, and worst is 2. This was the opposite of our hypothesis….
 
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  • #2
Welcome to PF.
jbenedet said:
TL;DR Summary: Pull-off force at vehicle joint

This was the opposite of our hypothesis….
It is often the case that you can more easily push a hose on, or off a pipe, but you cannot pull it off.

When you pull on a hose, the tension causes the hose becomes slightly longer, while the diameter of the hose is reduced. The surface area of the hose effectively remains constant.

With the clamp at the end of the hose, the hose between the clamp and the end of the pipe will 'shrink' onto the pipe when pulled. That will increase friction between hose and pipe, and do it over a longer length than with the clamp in any other position. The friction grips better, and so has a multiplying effect beyond that expected.

There is a similar multiplying effect with a rope wrapped around a bollard or capstan.
https://en.wikipedia.org/wiki/Capstan_equation
 
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  • #3
Thank you for the welcome and explanation.

Still don’t fully understand why the center location—clamp directly over the bead had the worst results. Thinking this is due to the force of the clamp being exerted unevenly (less surface area) over the hose and therefore resulting in less contact friction as the hose is pulled. If the pipe groove/bead formed a perfect mate, dimensionally this wouldn’t be the case, but we see slight variation in both dimensions across the circumference….
 
  • #4
Here is my point of view:

When you crush the hose with the clamp, on each side of the clamp, the hose is lifted, making the hose bulge.

When pulling the pipe:
  • the open-end side of the hose tends to lift even more because the clamp follows the pipe;
  • the other side of the clamp has the opposite effect and tends to bring the hose down on the pipe.
So:
  • Case 1: the bead tends to get into the groove. The higher the pull force, the more the bead-groove mechanical constraint is effective;
  • Case 3: the bead tends to get out of the groove but the vertical friction force provided by the bead-groove counteracts that. The mechanical constraint of the bead-groove is effective but less than with case 1;
  • Case 2: The bead-groove mechanical constraint is most likely ineffective as only the friction on each side of the groove is holding the pipe and the hose. As you said, with less surface area, it is easier to break free, and once it is moving, the mechanical constraint of the groove will [fail to] absorb more energy.
 
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  • #5
jbenedet said:
a pipe is inserted into a hose...

The pipe has a groove and the hose has a bead. To complete the connection the hose bead is pushed into the pipe groove
Welcome! :cool:

Could you show us a diagram of this arrangement?
Sorry, it seems confusing to me.
 
  • #6
Thank you, this was great. It completes what I was missing…
 

1. What is the best material for hose/pipe connections in terms of durability and flexibility?

The best material often depends on the specific application and environmental conditions. Generally, brass, stainless steel, and PVC are commonly used. Brass is highly durable and corrosion-resistant, making it suitable for many settings. Stainless steel is ideal for high-pressure systems and extreme temperatures, while PVC is cost-effective and works well for lower pressure and temperature applications.

2. How do I ensure a leak-proof seal in a hose/pipe connection?

Ensuring a leak-proof seal involves properly selecting and installing the connection. Use the correct type of sealant, such as Teflon tape or thread sealant, for threaded connections. Make sure the hose and pipe are properly aligned and that the connection is tightened to the manufacturer's specifications. Regular maintenance and inspection are also crucial to prevent leaks.

3. What are the common causes of failures in hose/pipe connections?

Common causes include improper installation, material incompatibility, excessive pressure, and environmental factors such as temperature fluctuations and chemical exposure. Mechanical stress, such as twisting or pulling on the hose, can also lead to failures. Regular inspection and replacing worn-out parts can help mitigate these issues.

4. Can the same types of connections be used for different fluids?

Not all connections are suitable for every type of fluid. Material compatibility with the fluid is essential to prevent corrosion, degradation, and leaks. For example, connections used for oil or chemical transfer may require different materials or protective coatings compared to those used for water. Always refer to the manufacturer’s guidelines for fluid compatibility.

5. How often should hose/pipe connections be inspected and maintained?

The frequency of inspection and maintenance depends on the usage conditions and the critical nature of the application. High-pressure systems, systems handling hazardous materials, or those in harsh environments should be inspected more frequently. As a general rule, a visual inspection at regular intervals and immediate inspection if any changes in performance or leaks are noticed is advisable. Maintenance schedules recommended by the manufacturer should always be followed.

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