Rubber Pad Design: Selection & Considerations

In summary, the conversation discusses the use of rubber pads in an application where there is high-speed reciprocating movement between a shaft/piston and a housing. The main goal is to reduce noise and ensure safety. The queries include the appropriate rubber material to use, whether there is a food-grade option, and the major design considerations. Resources are also provided for further information. The conversation also addresses the possibility of using a single, deeper pad for simplicity and effectiveness, but notes that safety requirements necessitate the use of two pads.
  • #1
Mormont
9
0
Hello All,

Very new to design , especially in material selection and rubber stuff.

I have requirement where piston/shaft reciprocates to housing at high speeds. In order to reduce noise and for safety reasons, I must add rubber pads on both. Application as below:

upload_2017-12-5_19-0-21.png


upload_2017-12-5_19-0-48.png


Red part is the shaft/piston (around 15mm Dia.) with a yellow rubber pad
Blue part is the housing with green rubber pad.
Arrow indicated in 2nd pic for direction of reciprocation.

Speed is around 25-30 Hz for reciprocating movement.

Queries;
1. What rubber material I could use for such application?
2. Is there any food grade rubber for this application?
3. What could be major design consideration for this?

Any direction or resources would help.

Thanks!
 

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  • #2
How hard is the moving part hitting - speed, mass, kinetic energy, and momentum. How much energy is the bumper absorbing per cycle? Once you have that information, here is a couple of good resources:

https://www.lord.com/products-and-solutions/vibration-and-motion-control/industrial
https://www.sorbothane.com/material-properties.aspx

Your bumper must be designed to absorb the kinetic energy, momentum, and dissipate the heat. In an application such as yours, the heat generated may well be the most challenging specification to meet.
 
  • #3
Why do you need to put pads on both parts? Would it not be simpler, and perhaps more effective to design a single, deeper pad?
 
  • #4
@https://www.physicsforums.com/members/jrmichler.632719/: Thank you very much for this, I can take look and get back. Hopefully I can get something which is food grade.
@Dr.D: Agree with you, however, I work in an industry where safety is paramount. And unfortunately, my requirement necessitates the use of 2 pads for the same reason.
 

1. What factors should be considered when selecting a rubber pad for a specific application?

The most important factors to consider when selecting a rubber pad include the type of material, the size and shape of the pad, the load and pressure it will be subjected to, and the environmental conditions it will be exposed to.

2. How do I determine the appropriate material for my rubber pad?

The choice of rubber material will depend on the specific requirements of the application. Factors such as abrasion resistance, chemical resistance, and temperature resistance should be taken into account. Consulting with a rubber specialist or conducting material testing can help determine the best material for your application.

3. Is it possible to customize a rubber pad for a specific application?

Yes, rubber pads can be customized to meet the specific requirements of an application. This can include adjusting the size, shape, and material composition of the pad to ensure optimal performance and durability.

4. What is the expected lifespan of a rubber pad?

The lifespan of a rubber pad will depend on several factors, including the material used, the level of usage, and the environmental conditions it is exposed to. On average, a well-designed and maintained rubber pad can last anywhere from 3-5 years.

5. How can I ensure the best performance from my rubber pad?

To ensure optimal performance from your rubber pad, it is important to choose the appropriate material and design for your specific application. Regular maintenance, such as cleaning and visual inspections, can also help prolong the lifespan and performance of the pad. Additionally, following the manufacturer's recommended load and pressure limits can prevent excessive wear and damage to the pad.

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