What happened to make my battery melt?

  • Thread starter ouichaise
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In summary, it looks like the battery may have overheated and caused a short circuit. The corroded connector may have been the cause.
  • #1
ouichaise
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TL;DR Summary
hi what can have caused that ?
bad connection while charging or driving .
on side has melted.
this is gel battery
is it still safe to use?
https://imgur.com/xSTVRTI
hi what can have caused that ?
bad connection while charging or driving .
on side has melted.
this is gel battery
is it still safe to use?
 
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  • #2
It looks like a corroded connection between the battery terminal and the cable connector became resistive and generated sufficient heat to damage the insulation.

Alternatively there was a short circuit between the positive connector and the vehicle chassis.
Where is the battery clamp ? Did that cause the short circuit ?

Clean or replace all corroded connectors. Replace the battery clamp.
 
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  • #3
Based on the image I suspect those screws are not the original equipment used for those connections.
Try to find out how it was connected originally and restore it as much as you can.

Regarding the damaged negative pole... That'll be tricky. Unless you have some experience with high current electrical connections (with lead involved) you better replace the battery.
 
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  • #4
Baluncore said:
It looks like a corroded connection between the battery terminal and the cable connector became resistive and generated sufficient heat to damage the insulation.
But that negative post (= electrical terminal) is seriously knackered. To connect to it would require it to be filed to provide two good parallel, clean flats on it or possibly built up with plumbing solder* to make it look like the one on the left of the picture. Without a good area of contact with the leads you couldn't sustain a heavy current. You can always test any repair by feeling the terminals after starting the engine (not during!). If the contact is adequate then they will both feel the same temperature.

I am bit concerned that the Red insulation has been burned (??). We need a picture of the two cable ends / connectors. Have they suffered overheating? It seems that both ends of the battery could have over heated due to bad connections. Was the high resistance due to a failed connection between the cable end and its termination?

But all is not lost, if you could find a use for a healthy battery that would involve just a few tens of A then a much less meaty terminal would do the job. Perhaps a stand by lighting system in your garage??

*Some skill and experience required here - plus a big, high power soldering iron. Needs to be done very quickly to avoid melting the plastic lid of the battery. Not a job for a casual DIYer and you need to be prepared to chuck it away if the mending fails.
 
  • #5
There is a kit available that includes battery terminal molds, a lead filler rod, and what look like carbon gouging rods to strike an arc ? to melt the lead. It does not show welding gogles.
https://www.ebay.com.au/itm/363050412581
 
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  • #6
Brilliant! I wonder if any PF members have used one successfully / at all.
The beauty is that uses its own power to do the 'welding' with.
 
  • #7
sophiecentaur said:
The beauty is that uses its own power to do the 'welding' with.
Yeah, what could possibly go wrong?
 
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  • #8
pbuk said:
Yeah, what could possibly go wrong?
But how many people have their own welding gear or alternative 12v many Amp as upply.
I’m waiting for someone to report using one. PF has a few whacky DIYers, you know.
 
  • #9
Thread is closed temporarily for Moderation...
 
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  • #10
berkeman said:
Thread is closed temporarily for Moderation...
After review, the thread will remain closed. The advice to replace the battery (and recycle the old one) is the best way to go, IMO.
 
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1. What causes batteries to melt?

Batteries can melt due to a phenomenon called thermal runaway, which is when the battery's internal temperature rises to a point where it cannot be controlled. This can be caused by overcharging, short circuits, or physical damage to the battery.

2. Can low-quality batteries melt more easily?

Yes, low-quality batteries are more prone to melting because they may not have the proper safety mechanisms in place to prevent thermal runaway. It is important to always use high-quality, reputable batteries to avoid potential hazards.

3. Is it safe to use a melted battery?

No, it is not safe to use a melted battery. The internal components of the battery may have been damaged, and it could pose a fire or explosion hazard. It is best to dispose of a melted battery properly and replace it with a new one.

4. Can extreme temperatures cause batteries to melt?

Yes, extreme temperatures can contribute to the likelihood of a battery melting. High temperatures can accelerate the chemical reactions within the battery, leading to thermal runaway. On the other hand, extremely low temperatures can also cause a battery to malfunction and potentially melt.

5. How can I prevent my battery from melting?

To prevent your battery from melting, it is important to use high-quality batteries and to follow the manufacturer's instructions for charging and storage. Avoid overcharging your battery and do not expose it to extreme temperatures. Regularly inspect your batteries for any signs of damage and replace them if necessary.

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